Fuel Tank: Installation

Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

1. Install a new tank suction tube support as shown in the illustration.
   Fig 1: Installing Tank Suction Tube Support

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the vapor pressure sensor with the fuel tube joint clip.
   NOTE:

   • Check that there is no scratch or foreign objects on the connecting parts.
   • Check that the fuel tube joint is fully inserted.
   • Check that the fuel tube joint clip is on the collar of the fuel tube joint.
   • After installing the tube joint clip, check if the fuel joint is securely connected by pulling it.

Fig 2: Installing Vapor Pressure Sensor Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set up the fuel tank to the transmission jack.
2. Operating the transmission jack and the install the fuel tank.
3. Tighten the 2 nuts.

   Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf) 

4. Install the 2 fuel tank bands with the 4 bolts.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

5. Install the connector clamp.
6. Connect the fuel tank wire connector.
7. Connect the fuel tank to filler pipe hose.
8. Connect the fuel tank breather tube No. 3.
   1. Push the quick connector to the pipe until it makes "click" sound.
      NOTE:

      • Check if there is any damage or foreign objects on the connected part.
      • After connecting, check if the quick connector and the pipe are securely connected by pulling on them.
   Fig 3: Connecting Fuel Tank Breather Tube No. 3

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Connect the fuel tank vent hose.
10. Connect the fuel pump tube.
    1. Push quick connector and push up retainer to the claws lock.
       NOTE:

       • Check if there is any damage or foreign objects on the connected part.
       • After connecting, check if the quick connector and the pipe are securely connected by pulling on them.

Fig 4: Connecting Fuel Pump Tube

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the fuel tank protector No. 1 with the 6 nuts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

2. Install 3 new clips.

Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) 

HINT:

See ON-VEHICLE INSPECTION  .