Back Door Glass: Installation

1. Remove the damaged clips and spacers.
2. Cut off the old adhesive around the clips and spacers installation area.
   NOTE: Be careful not to damage the back door glass.
3. Clean the installation area.
4. Attach new clips and spacers to the glass, as shown in the illustration.

Standard measurement 

Fig 1: Attaching Clips And Spacers To Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new back window moulding as shown in the illustration.
   Fig 2: Identifying Back Window Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Do not touch the glass face after cleaning it.

1. Using a brush, apply Primer M to the exposed part of the vehicle body.
   Fig 3: Applying Primer M To Exposed Part Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Using a brush or sponge, apply Primer G to the contact surface of the glass.

   HINT:

   If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

   Fig 4: Applying Primer G To Contact Surface Of Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Apply adhesive to the glass.

   Adhesive: Part No. 08850-00801 or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage time frame 

      USAGE TIME FRAME
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown in the illustration.

   Standard measurement 

   STANDARD MEASUREMENT REFERENCE
   
   

   Area	Measurement
   a	8.0 mm (0.315 in.)
   b	12.0 mm (0.472 in.)

   Fig 5: Applying Adhesive To Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the glass to the vehicle body.
   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   2. Lightly press the front surface of the glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the spacers are attached to the vehicle body correctly.
      • Check that the vehicle body and glass have a small gap between them.
   3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE: Do not drive the vehicle for the amount of time written in the table below.

Minimum time 

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

   Sealant: 

   Part No. 0833-00030 or equivalent 

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.