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Steering Column Assembly: Reassembly

WARNING: This page is about a different car, the 2007 Lexus GX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL KEY INTER LOCK SOLENOID 
    1. Install the key inter lock solenoid to the steering column bracket assembly upper with 2 screws.
  2. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY 
    Fig 1: Identifying Ignition Or Starter Switch Assembly
    G05263024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the ignition or starter switch assembly to the steering column bracket assembly upper with 2 screws.
  3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY 
    1. Install the un-lock warning switch assembly to the steering column bracket assembly upper.
    2. Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.
  4. INSTALL IGNITION SWITCH LOCK CYLINDER & KEY SET 
    1. Make sure that the ignition switch lock cylinder assembly is at the ACC position.
    2. Install the ignition switch lock cylinder assembly.
  5. INSTALL TRANSPONDER KEY AMPLIFIER 
    NOTE: Take care not to push the amplifier up with excessive force to prevent it from being damaged.
    Fig 2: Aligning Transponder Key Amplifier
    G04965758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.
    2. Push up the transponder key amplifier and connect it to the upper bracket.
  6. INSPECT STEERING LOCK OPERATION 
    Fig 3: Identifying Steering Lock Operation
    G05263029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check that the steering mechanism is activated when removing the key.
    2. Check that the steering mechanism is deactivated when inserting the key and turning it to ACC position.
  7. INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER 
    Fig 4: Identifying Steering Column Bracket Assembly Upper Tapered-Head Bolts
    G05263030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Temporarily install the steering column bracket assembly upper and steering column upper clamp with the 2 new tapered-head bolts.
    2. Tighten the 2 tapered-head bolts until the bolt heads break off.
  8. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the steering column assembly and the steering intermediate shaft assembly.
    2. Install the steering intermediate shaft assembly and thrust stopper to the steering column assembly with the bolt.

      Torque: 36 N*m (370 kgf*cm, 26 ft.*lbf) 

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