Headlight Assembly: Removal

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
2. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
3. REMOVE FRONT BUMPER COVER (See  REMOVAL  ) 
4. REMOVE ENGINE ROOM SIDE COVER (See  EVAP SYSTEM  ) 
5. REMOVE HEADLIGHT ASSEMBLY 
   1. Disconnect the connector as shown in the illustration.
      Fig 1: Identifying Connector

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the 3 bolts.
   3. w/ headlight cleaner:

      Disconnect the headlight cleaner hose.

   4. Detach the claw and headlight.
      Fig 2: Identifying Bolts

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6. REMOVE FRONT BUMPER SIDE SUPPORT 
   1. Remove the 3 screws and bumper side support.
      Fig 3: Identifying Screws And Bumper Side Support

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7. REMOVE HEADLIGHT NO. 1 BACK COVER 
   1. Turn the back cover in the direction indicated by the arrow and remove it.
      Fig 4: Turning Back Cover

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8. REMOVE HIGH-INTENSITY DISCHARGE HEADLIGHT BULB 
   1. Turn the bulb in the direction indicated by the arrow and remove the bulb socket.
      Fig 5: Turning Bulb In Direction

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Release the set spring lock as shown in the illustration and remove the bulb.
      Fig 6: Releasing Set Spring Lock

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9. REMOVE NO. 2 HEADLIGHT BULB 
   1. Turn the headlight bulb No. 2 in the direction indicated by the arrow and remove it.
      Fig 7: Turning Headlight Bulb In Direction Indicated By Arrow

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10. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Turn the front turn signal light socket and the front turn signal light bulb in the direction indicated by the arrow and remove as a unit.
11. REMOVE FRONT TURN SIGNAL LIGHT SOCKET 
    1. Remove the front unit signal bulb from the front turn signal light socket.
       Fig 8: Identifying Front Unit Signal Bulb

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12. REMOVE CLEARANCE LIGHT BULB 
    1. Turn the clearance light socket and clearance light bulb in the direction indicated by the arrow and remove as a unit.
       Fig 9: Turning Clearance Light Socket And Clearance Light Bulb In Direction

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE CLEARANCE LIGHT BULB SOCKET 
    1. Remove the clearance light bulb from the clearance light socket.
14. REMOVE FRONT SIDE MAKER LIGHT BULB 
    1. Turn the front side maker light bulb socket and front side maker light bulb in the direction indicated by the arrow and remove as a unit.
       Fig 10: Turning Front Side Maker Light Bulb Socket And Front Side Maker Light Bulb In Direction

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE FRONT SIDE MAKER LIGHT BULB SOCKET 
    1. Remove the front side maker light bulb from the front side maker light socket.
16. REMOVE LIGHT CONTROL ECU 
    1. Remove the 4 screws and light control ECU cover.
    2. Remove the headlight gasket.
       Fig 11: Identifying Screws And Light Control ECU Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 screws.
    4. Disconnect the connector and ECU.
       Fig 12: Identifying Connector And ECU

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002