Intake Manifold: Reassembly

WARNING: This page is about a different car, the 2006 Lexus GS 430. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
1. Install the VSV to the vacuum tank with the screw.
  Torque: 1.4 N*m (14 kgf*cm, 12 in.*lbf)
  
  Fig 1: Identifying VSV To Vacuum Tank With Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE AIR CONTROL VALVE ASSEMBLY
1. Install the valve with the 6 bolts.
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
INSTALL INTAKE MANIFOLD SUB-ASSEMBLY UPPER

Fig 2: Identifying Valve With Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new gasket and the manifold upper to the manifold lower with the 14 bolts and 6 nuts.
  Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
  
  Fig 3: Identifying New Gasket And Manifold Upper To Manifold Lower
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE AIR CONTROL VALVE ACTUATOR
HINT:

Before installing the actuator, adjust the intake air control valve to the fully closed position.
1. Install a new gasket and the actuator with the 3 nuts.
  
  Fig 4: Identifying Intake Air Control Valve Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
INSTALL VACUUM CONTROL VALVE SET
1. Install the vacuum control valve set with the 2 nuts.
  Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
2. Connect the 2 vacuum hoses to the manifold and clamp.
3. Connect the VSV connector.
4. Install the harness clamp to the manifold with the bolt.
  
  Fig 5: Identifying Harness Clamp To Manifold With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
5. Connect the vacuum hose to the air control valve actuator.