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Front Wheel Alignment: Adjustment

WARNING: This page is about a different car, the 2006 Lexus GS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT TIRES

    (INSPECTION )

  2. MEASURE VEHICLE HEIGHT
    1. Bounce the vehicle at the corners up and down to stabilize the suspension and inspect vehicle height.

      Vehicle height 

      3GR-FSE 

      VEHICLE HEIGHT REFERENCE (3GR-FSE)

        Front (A-B) Rear (C)
      2WD 111 mm (4.37 in.) 211 mm (8.31 in.)
      4WD 117 mm (4.61 in.) 221 mm (8.7in.)

      3UZ-FE 

      VEHICLE HEIGHT REFERENCE (3UZ-FE)

      Front (A-B) Rear (C)
      113 mm (4.45 in.) 208 mm (8.19 in.)

      Measuring points: 

      A: 

      Ground clearance of front wheel center 

      B: 

      Ground clearance of front center position of front suspension lower arm assembly front bush installation 

      C: 

      Ground clearance of rear center position of rear suspension No.2 arm bush installation bolt screw thread 

      NOTE:

      Before inspecting the wheel alignment, adjust the vehicle height to the specified value.

      HINT:

      Bounce the vehicle at the corners up and down to stabilize the suspension and inspect the vehicle height.

      Fig 1: Inspecting Vehicle Height
      G04029303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT TOE-IN
    1. Bounce the vehicle at the corners up and down to stabilize the suspension and inspect toe-in.

      Toe-in 

      TOE-IN

      Toe-in (total) A - B: 0 +- 2 mm (0 +- 0.08 in.)

      HINT:

      If toe-in is not within the specified range, adjust it at the rack ends.

  4. ADJUST TOE-IN
    1. Measure the thread lengths of the right and left rack ends.

      Standard: 

      Difference in thread length of 1.5 mm (0.059 in) or less 

    2. Remove the rack boot set clips.
      Fig 2: Inspecting Toe-In
      G04029304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Loosen the tie rod end lock nuts.
    4. Adjust the rack ends if the difference in thread length between the right and left rack ends is not within the specified range.
      1. Extend the shorter rack end if the measured toe-in deviates toward the outer-side.
      2. Shorten the longer rack end if the measured toe-in deviates toward the inner-side.
    5. Turn the right and left rack ends by an equal amount to adjust toe-in.

      HINT:

      Try to adjust toe-in to the center of the specified range.

    6. Make sure that the lengths of the right and left rack ends are the same.
    7. Torque the tie rod end lock nuts.

      Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

      NOTE:

      Temporarily tighten the lock nut while holding the hexagonal part of the steering rack end so that the lock nut and the steering rack end do not turn together. Hold the width across flat of the tie rod end and tighten the lock nut.

    8. Place the boots on the seats and install the clips.

      HINT:

      Make sure that the boots are not twisted.

      Fig 3: Identifying Tie Rod End Lock Nuts
      G04029305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT WHEEL ANGLE
    1. Turn the steering wheel fully left and right and measure the turning angle.

      Wheel turning angle 

      3GR-FSE 

      WHEEL TURNING ANGLE (3GR-FSE)

        Inside wheel Outside wheel: Reference
      2WD  41°49' (41.82°)  36°11' (36.19°) 
      4WD  39°22' (39.37°)  36°02' (36.03°) 

      3UZ-FE 

      WHEEL TURNING ANGLE (3UZ-FE)

      Inside wheel Outside wheel: Reference
      41°48' (41.80°)  36°08' (36.13°) 

      If the right and left inside wheel angles differ from the specified range, check the right and left rack end lengths.

      Fig 4: Inspecting Wheel Angle
      G04029306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION
    1. Put the front wheel on the center of the alignment tester.
    2. Remove the center ornament.
    3. Install the camber-caster-steering axis inclination gauge at the center of the axle hub or drive shaft.
    4. Inspect the camber, caster and steering axis inclination.

      Camber, caster and steering axis inclination 

      3GR-FSE 

      CAMBER, CASTER AND STEERING AXIS (3GR-ESE)

        2WD 4WD
      Camber -0°23' +- 45' (-0.38° +- 0.75°) -0°25' +- 45' (-0.42° +- 0.75°)
      Right-left error 30' (0.5°) or less 30' (0.5°) or less
      Caster 7°23' +- 45' (7.38° +- 0.75°) 4°53' +- 45' (4.88° +- 0.75°)
      Right-left error 30' (0.5°) or less 30' (0.5°) or less
      Steering axis inclination 9°23' +- 45' (9.38° +- 0.75°) 11°11' +- 45' (11.18° +- 0.75°)
      Right-left error 30' (0.5°) or less 30' (0.5°) or less

      3UZ-FE 

      CAMBER, CASTER AND STEERING AXIS (3UZ-FE)

      Camber -0°26' +- 45' (-0.43° +- 0.75°)
      Right-left error 30' (0.5°) or less
      Caster 7°26' +- 45' (7.43° +- 0.75°)
      Right-left error 30' (0.5°) or less
      Steering axis inclination 9°26' +- 45' (9.43° +- 0.75°)
      Right-left error 30' (0.5°) or less
      NOTE:
      • Inspect while the vehicle is empty.
      • The maximum tolerance of right and left difference for the camber and caster is 30' or less.
    5. Remove the camber-caster-steering axis inclination gauge and attachment.
    6. Install the center ornament.

      If the caster and steering axis inclination are not within the specified values, after the camber has been correctly adjusted, recheck the suspension parts for damaged and/or worn out parts.

      Fig 5: Inspecting Camber, Caster And Steering Axis Using Gauge
      G04029307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSPECT FRONT SUSPENSION (for 2WD)
    1. Inspect the front suspension member.
      1. Measure the dimension between the center of the installation bolts of the front suspension lower arm.

        Standard: 

        692.5 to 699.5 mm (27.26 to 27.54 in.) 

        If the result is not within the specification, replace the front suspension member.

        Fig 6: Inspecting Front Suspension Member
        G04029308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Inspect the front suspension lower arm assembly.
      1. Remove the front suspension lower arm assembly, see REMOVAL  .
      2. Measure the dimension between the center of the front suspension lower arm assembly bush and position A.

        Standard: 

        362 mm (14.25 in.) 

        Fig 7: Measuring Dimension Between Center Of Front Suspension Lower Arm Assembly
        G04029309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        If the dimension of the front suspension lower arm assembly changes 2 mm (0.079 in.), the camber will change approximately 15' (0.25°).

    3. Inspect the front suspension upper arm assembly.
      1. Remove the front suspension upper arm assembly, see REMOVAL  .
      2. Measure the dimension between the center of the front suspension upper arm assembly bush and the ball joint stud.

        Standard: 

        A: 

        250 mm (9.84 in.) 

        B: 

        231 mm (9.09 in.) 

        HINT:

        If the dimension of the front suspension upper arm assembly changes 2 mm (0.079 in.), the camber will change approximately 15' (0.25°).

        Fig 8: Measuring Dimension Between Center Of Front Suspension Upper Arm Assembly
        G04029310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSPECT CAMBER (for 4WD)
    1. Loosen the nut of the front suspension camber adjust cam No.2.
    2. Turn the front suspension camber adjust cam No.1 to adjust the camber.

      Camber: 

      -0°25' +- 45° (-0.42° +- 0.75°) 

      NOTE:
      • Inspect while the vehicle is empty.
      • The maximum tolerance of right and left difference for the camber and caster is 30' or less.
      • Be sure to inspect toe-in after the camber has been adjusted.
      Fig 9: Identifying Nut Of Front Suspension Camber
      G04029311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If the camber adjust cam is turned 1 notch to the left when viewing from the front of the vehicle (the bolt moves approximately 1 mm to the outside), the camber will change by approximately -0°08' (0.04in).

    3. Tighten the camber adjust cam nut.

      Torque: 119 N*m (1210 kgf*cm, 88 ft.*lbf)