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Home >> Lexus >> 2006 >> GS 300 AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer >> Transfer Wire >> Removal

Transfer Wire: Removal

  1. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    (See REMOVAL )

  2. DRAIN AUTOMATIC TRANSMISSION FLUID (See  AUTOMATIC TRANSMISSION FLUID  ) 
  3. SUPPORT AUTOMATIC WITH TRANSFER TRANSMISSION ASSEMBLY (See  AUTOMATIC TRANSMISSION ASSEMBLY  ) 
  4. REMOVE ENGINE REAR MOUNTING MEMBER 
    1. Remove the 4 bolts, 3 nuts and engine rear mounting member.
      Fig 1: Removing Engine Rear Mounting Member
      G04020473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE TRANSFER DYNAMIC DAMPER 
    1. Remove the 2 bolts and the transfer dynamic damper.
      Fig 2: Identifying Transfer Dynamic Damper
      G04020474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE TRANSFER OIL PAN 
    1. Remove the 9 bolts.
      Fig 3: Identifying Transfer Oil Pan Bolts
      G04020475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the blade of SST between the transfer oil pan and transfer case. Cut through the sealer and remove the transfer oil pan.

      SST 09032-00100 

      NOTE: Do not damage the contact surface of the transfer oil pan.
      Fig 4: Removing Transfer Oil Pan
      G04020476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the transfer oil cleaner magnet from the transfer oil pan.
      NOTE:
      • Clean the inside of the oil pan thoroughly, removing all metal shavings, sludge and any other foreign objects.
      • Remove any metal shavings from the magnet.
        Fig 5: Identifying Transfer Oil Cleaner Magnet From Transfer Oil Pan
        G04020477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSFER WIRE 
    1. Remove the 4 bolts and the transfer upper valve body.
    2. Disconnect the 2 transfer wire connectors.
    3. Remove the bolt and the transfer wire.
      Fig 6: Identifying Transfer Wire
      G04020478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002