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Park/Neutral Position Switch ASSY (U151E): Replacement

  1. REMOVE BATTERY 
  2. REMOVE AIR CLEANER ASSY 
  3. REMOVE AIR CLEANER HOSE NO.1 
  4. REMOVE AIR CLEANER BRACKET 
  5. REMOVE AIR CLEANER INLET NO.1 
  6. REMOVE INTAKE AIR RESONATOR SUB-ASSY 
  7. REMOVE ENGINE UNDER COVER NO.1 
  8. DISCONNECT TRANSMISSION CONTROL CABLE ASSY 
    1. Remove the nut from the control shaft lever.
    2. Disconnect the control cable from the control shaft lever.
      Fig 1: Removing Control Shaft Lever Nut
      G02939424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clip and disconnect the control cable from the control cable bracket.
      Fig 2: Disconnecting Control Cable From Control Cable Bracket
      G02939425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE PARK/NEUTRAL POSITION SWITCH ASSY 
    1. Disconnect the park/neutral position switch connector.
    2. Remove the nut, washer and control shaft lever.
      Fig 3: Removing Nut Washer And Control Shaft Lever
      G02939426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pry out the lock plate.
      Fig 4: Prying Out Lock Plate
      G02939427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the lock nut and lock plate.
      Fig 5: Removing Lock Plate Nut
      G02939428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts and pull out the park/neutral position switch.
    Fig 6: Removing Park/Neutral Position Switch
    G02939429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL PARK/NEUTRAL POSITION SWITCH ASSY 
    1. Install the park/neutral position switch to the manual valve shaft.
    2. Temporarily install the 2 bolts.
    3. Place the lock plate and tighten the nut.
      1. Torque: 6.9 N.m (70 kgf.cm, 61 in..lbf) 
    4. Temporarily install the control shaft lever.
      Fig 7: Installing Control Shaft Lever
      G02939430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
    6. Remove the control shaft lever.
      Fig 8: Turning Lever Counter Clockwise And Clockwise
      G02939431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Align the groove with neutral basic line.
    8. Hold the switch in position and tighten the 2 bolts.
      1. Torque: 5.4 N.m (55 kgf.cm, 48 in..lbf) 
      Fig 9: Aligning Groove With Neutral Basic Line
      G02939432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Using a screwdriver, stake the nut with the lock plate.
      Fig 10: Staking Nut With Lock Plate
      G02939433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Install the control shaft lever, washer and nut.
      1. Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 
    11. Connect the park/neutral position switch connector.
    Fig 11: Installing Control Shaft Lever
    G02939434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. CONNECT TRANSMISSION CONTROL CABLE ASSY 
    1. Temporarily install the control cable to the control shaft lever with the nut.
      Fig 12: Installing Control Shaft Lever Nut
      G02939435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the control cable and a new clip to the bracket.
    Fig 13: Installing Control Cable Clip
    G02939436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. ADJUST SHIFT LEVER POSITION (SEE  ADJUSTMENT   ) 
  13. INSPECT SHIFT LEVER POSITION (SEE  ADJUSTMENT   ) 
  14. INSPECT PARK/NEUTRAL POSITION SWITCH ASSY (SEE  ADJUSTMENT   ) 
  15. INSTALL ENGINE UNDER COVER NO.1 
  16. INSTALL INTAKE AIR RESONATOR SUB-ASSY 
  17. INSTALL AIR CLEANER INLET NO.1 
  18. INSTALL AIR CLEANER BRACKET 
  19. INSTALL AIR CLEANER HOSE NO.1 
  20. INSTALL AIR CLEANER ASSY 
  21. INSTALL BATTERY 
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