LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2005 >> IS 300 Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Lubrication >> Oil Pump >> Removal

Oil Pump: Removal

HINT:

When repairing the oil pump, the oil pan and strainer should be removed and cleaned.

  1. REMOVE ENGINE WITH TRANSMISSION (See  REMOVAL  ) 
  2. SEPARATE ENGINE AND TRANSMISSION (See  REMOVAL  ) 
  3. INSTALL ENGINE TO ENGINE STAND FOR REMOVAL 
  4. REMOVE CRANKSHAFT POSITION SENSOR 
  5. REMOVE TIMING BELT, IDLER PULLEY AND CRANKSHAFT TIMING PULLEY (See  REMOVAL  ) 
  6. REMOVE OIL DIPSTICK AND GUIDE 
    1. Disconnect the engine wire clamp from the dipstick guide.
    2. Remove the bolt.
    3. Pull out the dipstick guide together with the dipstick.
    4. Remove the O-ring from the dipstick guide.
    Fig 1: Removing Oil Dipstick & Guide
    G02948889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE OIL LEVEL SENSOR 
    1. Disconnect the level sensor connector.
    2. Remove the 4 bolts and level sensor.
    3. Remove the gasket from the level sensor.
    NOTE: Be careful not to drop the oil level sensor when removing it. 
    Fig 2: Removing Oil Level Sensor
    G02948890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 2 OIL PAN 
    1. Remove the 16 bolts and 2 nuts.
    2. Insert the blade of SST between the No. 1 and No. 2 oil pan, break the seal of the applied sealer and remove the No. 2 oil pan.
      1. SST 09032-00100
    NOTE: Be careful not to damage the No. 2 oil pan contact surface of the No.1 oil pan. Be careful not to damage the oil pan flange. 
    Fig 3: Removing No. 2 Oil Pan Using SST
    G02948891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE OIL STRAINER 

    Remove the bolt, 2 nuts, oil strainer and gasket.

    Fig 4: Removing Oil Strainer
    G02948892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE OIL PAN BAFFLE PLATE 

    Remove the 6 bolts and baffle plate.

  11. REMOVE NO. 1 OIL PAN 
    1. Remove the 22 bolts.
    2. Remove the No. 1 oil pan by prying the portions between the cylinder block and No. 1 oil pan with a screwdriver.
      NOTE: Be careful not to damage the contact surfaces of the cylinder block and No. 1 oil pan. 
    3. Remove the O-ring from the cylinder block.
    Fig 5: Removing Oil Pan Baffle Plate
    G02948893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE OIL PUMP 
    1. Remove the 9 bolts.
    2. Using a hammer and a brass bar, remove the oil pump by carefully tapping the oil pump body.
    3. Remove the 2 O-rings from the cylinder block.
    Fig 6: Remove Oil Pump
    G02948894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002