Transfer Case Oil Seal: Replacement

HINT:

See COMPONENTS 

1. DRAIN TRANSFER OIL 
2. REMOVE TRANSFER CASE LOWER PROTECTOR 
3. REMOVE AUTOMATIC TRANSMISSION ASSY 
   1. 2UZ-FE: See REPLACEMENT )
4. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (See  COMPONENTS  ,  OVERHAUL   ) 
5. REMOVE TRANSFER CASE OIL SEAL 
   1. Using SST, remove the oil seal.

      SST 09308-00010

      NOTE: Do not damage the oil-seal-fitted surface of the case.
   Fig 1: Removing Transfer Case Oil Seal Using SST
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. INSTALL TRANSFER CASE OIL SEAL 
   1. Coat the lip of a new oil seal with MP grease.
   2. Using SST and a hammer, drive in the oil seal until its surface is flush with the case upper surface.

      SST 09316-6001 1 (09316-00011)

   Fig 2: Installing Transfer Case Oil Seal Using SST & Hammer
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (See  COMPONENTS  ,  OVERHAUL   ) 
8. INSTALL AUTOMATIC TRANSMISSION ASSY 
   1. 2UZ-FE: See REPLACEMENT
9. INSTALL TRANSFER CASE LOWER PROTECTOR 
   1. Install the 4 bolts and transfer case lower protector.

      Torque: 18 N.m (184 kgf.cm, 13 ft.lbf) 

10. ADD TRANSFER OIL (See  ADJUSTMENT   )