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Control Valve Assembly: Removal

WARNING: This page is about a different car, the 2005 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CONNECTOR 
  2. DISCONNECT AHC FLUID LINES 

    Using SST, disconnect the 5 AHC fluid lines from the control valve assembly.

    SST 09023-00101

    Torque: 15 N.m (155 kgf.cm, 11 ft.lbf) 

    Fig 1: Disconnecting AHC Fluid Lines Using SST
    G02991967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE CONTROL VALVE ASSEMBLY 
    1. Remove the 3 nuts and control valve assembly.

      Torque: 5.5 N.m (55 kgf.cm, 48 in.lbf) 

    2. Remove the 3 holders, cushions and cushion bolts from the control valve assembly.

      Torque: 7.8 N.m (80 kgf.cm, 69 in.lbf) 

    3. Remove the 4 bolts and cover.

      Torque: 4.4 N.m (45 kgf.cm, 38 in.lbf) 

    4. Remove the gasket.

    HINT:

    At the time of installation, replace the used gasket with a new one.