SFI (2JZ-GE): Injector: Inspection

INSPECT INJECTOR INJECTION
CAUTION: Keep injector clear of sparks during the test.

Fig 1: Conneting SST For Inspecting Injector Injection
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the nut, and disconnect the fuel inlet hose from the fuel main tube.
2. Temporarily install SST (attachment) to the fuel main tube.
  SST 09268-41047 (09268-52011)
3. Tighten the flare nut on the fuel main tube. (See SFI SYSTEM )
4. Connect SST (hose) to the SST (attachment).
  SST 09268-41047
  
  Fig 2: Removing Nut & Disconnecting Fuel Inlet Hose From Fuel Main Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the O-ring to the injector.
6. Connect SST (hose) to the injector with SST (adapter), and hold the injector and adapter with SST (clamp).
  SST 09268-41047 (09268-41110, 09268-41300)
7. Put the injector into the graduated cylinder.
  CAUTION: Install a suitable vinyl hose onto the injector to prevent gasoline from splashing out.
  
  Fig 3: Adjusting SST (Hose) & SST (Adaptor) & SST Clams & O-Ring With Vinyl Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Connect the LEXUS hand-held tester to the DLC3.
  
  Fig 4: Connecting Lexus Hand-Held Tester To DLC3
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Connect the battery negative (-) terminal cable to the battery.
10. Turn the ignition switch ON and LEXUS hand-held tester main switch ON.
  NOTE: Do not start the engine.
11. Select the ACTIVE TEST mode on the LEXUS hand-held tester.
12. Refer to the LEXUS hand-held tester operator's manual for further details.
13. If you have no LEXUS hand-held tester, connect the positive (+) and negative (-) leads from the battery to the fuel pump connector. (See FUEL PUMP )
14. Connect SST (wire) to the injector and battery for 15 seconds, and measure the injection volume with a graduated cylinder. Test each injector 2 or 3 times (see Fig 5).
  SST 09842-30070
  
  Injection volume:
  
  60 - 73 cm ³ (3.7 - 4.5 cu in.) per 15 seconds
  
  Difference between each injector:
  
  13 cm ³ (0.8 cu in.) or less
  
  If the injection volume is not as specified, replace the injector.
  
  Fig 5: Connecting SST (Wire) To Injector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT LEAKAGE
1. In the condition above, disconnect the test probes of SST (wire) from the battery and check the fuel leakage from the injector.
  SST 09842-30070
  
  Fuel drop: 1 drop or less per 12 minutes
  
  Fig 6: Inspecting For Fuel Leakage At Injector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the ignition switch OFF.
3. Disconnect the negative (-) terminal cable from the battery.
4. Remove the SST.
  SST 09268-41047, 09842-30070
5. Reconnect the fuel inlet hose to the fuel main tube. (See SFI SYSTEM )
6. Install the fuel inlet hose with the nut.
  Torque: 9 N.m (90 kgf.cm, 80 in.lbf)
7. Disconnect the LEXUS hand-held tester from the DLC3.