Charging (2JZ-GE): Generator: Disassembly

REMOVE REAR END COVER
1. Remove the nut and terminal insulator.
  
  Fig 1: Removing Rear And Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the bolt, 3 nuts, plate terminal and end cover.
  
  Fig 2: Removing Plate Terminal & End Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRUSH HOLDER AND VOLTAGE REGULATOR
1. Remove the brush holder cover from the brush holder.
2. Remove the 5 screws, brush holder and voltage regulator.
3. Remove the seal plate from the rectifier end frame.
  
  Fig 3: Removing Brush Holder & Voltage Regulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RECTIFIER HOLDER
1. Remove the 4 screws and rectifier holder.
2. Remove the 4 rubber insulators.
  
  Fig 4: Removing Rectifier Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PULLEY
1. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.
  SST 09820-6301 1
  
  Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
  
  Fig 5: Holding SST (A) With A Torque Wrench, And Tighten SST (B) Clockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that SST (A) is secured to the rotor shaft.
3. Mount SST (C) in a vise.
4. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
5. To loosen the pulley nut, turn SST (A) in the direction shown in the illustration.
  NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.
  
  Fig 6: Loosening Pulley Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the generator from SST (C).
7. Turn SST (B), and remove SST (A and B). (h)
8. Remove the pulley nut and pulley.
  
  Fig 7: Removing Pulley Nut & Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RECTIFIER END FRAME
1. Remove the 4 nuts and wire clip.
  
  Fig 8: Removing Nuts And Wire Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the rectifier end frame.
  SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04041)
3. Remove the generator washer.
REMOVE ROTOR FROM DRIVE END FRAME

Fig 9: Removing Rectifier End Frame
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002