Slide Door System: Replacement

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.

REPLACE SLIDE DOOR HALF OPEN STOPPER SUB-ASSY
1. Using a screwdriver, remove the 2 clips and cover.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 1: Removing 2 Clips & Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts and disconnect the control cable from the open striker.
  
  Fig 2: Removing 2 Bolts & Disconnecting Control Cable From Open Striker
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the control cable from the half open stopper.
4. Remove the 2 bolts and half open stopper.
  
  Fig 3: Removing 2 Bolts & Half Open Stopper
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the half open stopper with the 2 bolts.
  Torque: 7.0 N.m (71 kgf.cm, 62 in..lbf)
6. Connect the control cable to the half open stopper.
  
  Fig 4: Installing Half Open Stopper With 2 Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the control cable to the open striker with the 2 nuts.
Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)

Fig 5: Connecting Control Cable To Open Striker With 2 Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REPLACE SLIDE DOOR HALF OPEN STOPPER CONTROL ASSY
1. Using a screwdriver, remove the rear door scuff plate (See REPLACEMENT ).
2. Using a screwdriver, remove the back door scuff plate (See REPLACEMENT ).
3. Using a screwdriver, remove the quarter trim panel (See REPLACEMENT ).
4. Remove the 2 nuts and half open stopper control.
  
  Fig 6: Removing Control Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the control cable.
6. Install the control cable as shown.
  Dimension (A): 3.9 +/- 1.5 mm (0.154 +/- 0.059 in.)
  
  Fig 7: Measuring Dimension
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the half open stopper control with the 2 nuts.
Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)

Fig 8: Installing Half Open Stopper Control With Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REPLACE SLIDE DOOR OPEN STRIKER LH
1. Remove the 2 nuts and open striker.
  
  Fig 9: Removing 2 Nuts & Open Striker
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the open striker with the 2 nuts.
Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)

Fig 10: Installing Open Striker With 2 Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REPLACE SLIDE DOOR OPEN STRIKER RH
HINT:

Use the same procedures for the LH side.
REPLACE SLIDE DOOR OPEN STOP LH
1. Remove the 2 nuts and open stop.
  
  Fig 11: Removing 2 Nuts & Open Stop
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the open stop with the 2 nuts.
Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)

Fig 12: Installing Open Stop With 2 Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REPLACE SLIDE DOOR OPEN STOP RH

HINT:

Use the same procedures for the LH side.