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Roof Headlining ASSY: Replacement

WARNING: This page is about a different car, the 2004 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
  • On the LH side, use the same procedures as on the RH side.
  1. REMOVE FRONT DOOR SCUFF PLATE RH 
    1. Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.
    NOTE: Tape the screwdriver tip before use.
  2. REMOVE FRONT DOOR SCUFF PLATE LH 
    Fig 1: Removing Front Door Scuff Plate
    G03061896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR DOOR SCUFF PLATE RH 
    1. Using a screwdriver, disengage the 8 clips and remove the scuff plate.
    NOTE: Tape the screwdriver tip before use.
  4. REMOVE REAR DOOR SCUFF PLATE LH 
    Fig 2: Removing Rear Door Scuff Plate
    G03061897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE COWL SIDE TRIM BOARD RH 
    1. Using a screwdriver, disengage the 2 clips and claw, and remove the trim board.
    NOTE: Tape the screwdriver tip before use.
  6. REMOVE COWL SIDE TRIM BOARD LH 
    Fig 3: Removing Cowl Side Trim Board
    G03061898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
  8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
  9. REMOVE REAR DOOR WEATHERSTRIP RH 
    NOTE: When reinstalling the weatherstrip, completely remove the sealer adhering to the opening flange on the body side beforehand.
  10. REMOVE REAR DOOR WEATHERSTRIP LH 
    NOTE: When reinstalling the weatherstrip, completely remove the sealer adhering to the opening flange on the body side beforehand.
  11. REMOVE CENTER PILLAR GARNISH LOWER RH 
    1. Remove the floor anchor cover.
    2. Remove the bolt and disconnect the front seat outer belt on the floor anchor side.
      Fig 4: Identifying Belt Floor Anchor
      G03061899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, disengage the 5 clips and remove the pillar garnish.
      NOTE: Tape the screwdriver tip before use.
    4. w/ power slide door:

      Disconnect the power slide door control switch RH connector.

  12. REMOVE CENTER PILLAR GARNISH LOWER LH 
    Fig 5: Removing Center Pillar Garnish Lower
    G03061900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE CENTER PILLAR GARNISH UPPER RH 
    1. Using a screwdriver, disengage the assist grip plugs.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the 2 Torxes and assist grip No. 2 RH.
      Fig 6: Removing Assist Grip & Center Pillar Garnish Upper
      G03061901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 bolts.
    4. Using a screwdriver, disengage the clip and remove the pillar garnish.
    NOTE: Tape the screwdriver tip before use.
  14. REMOVE CENTER PILLAR GARNISH UPPER LH 
    NOTE: Use the same procedures described above for the RH side.
    Fig 7: Removing Center Pillar Garnish Upper
    G03061902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BACK DOOR WEATHERSTRIP 
  16. REMOVE BACK DOOR SCUFF PLATE 
    1. Remove the 3 bolts.
    2. Using a screwdriver, disengage the 6 clips and remove the scuff plate.
    NOTE: Tape the screwdriver tip before use.
    Fig 8: Removing Back Door Scuff Plate
    G03061903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE QUARTER TRIM PANEL ASSY FRONT RH 
    1. Remove the floor anchor cover.
    2. Remove the bolt and disconnect the rear No. 2 seat belt on the floor anchor side.
      Fig 9: Removing Anchor Bolt At Rear No. 2 Seat Belt
      G03061904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 package holder net hooks.
    4. Using a screwdriver, disengage the claw and remove the courtesy lamp.
    5. Disconnect the courtesy lamp connectors.
    6. Using a screwdriver, disengage the 16 clips and remove the quarter trim panel assy.
      Fig 10: Identifying Location Of Quarter Trim Panel Clips
      G03061905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Tape the screwdriver tip before use.
  18. REMOVE QUARTER TRIM PANEL ASSY FRONT LH 
  19. REMOVE ROOF HEADLINING GARNISH REAR 
    1. Using a screwdriver, disengage the 6 clips and remove the headlining garnish.
    NOTE: Tape the screwdriver tip before use.
    Fig 11: Removing Roof Headlining Garnish Rear
    G03061906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE RR WINDOW SIDE GARNISH ASSY NO. 2 RH 
    1. Using a screwdriver, disengage the 2 claws and remove the cover of the rear No. 2 seat belt on the shoulder anchor side.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the bolt and disconnect the rear No. 2 seat belt assy on the shoulder anchor side.
      Fig 12: Removing Claws No. 2 Seat Belt At The Shoulder Anchor
      G03061907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, disengage the 5 clips and remove the side garnish.
    NOTE: Tape the screwdriver tip before use.
    Fig 13: Removing Side Garnish
    G03061908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE RR WINDOW SIDE GARNISH ASSY NO. 2 LH 
    1. w/ power back door:

    Using a screwdriver, disengage the 2 clips and remove the window side garnish assy.

    NOTE: Tape the screwdriver tip before use.
    Fig 14: Removing RR Window Side Garnish Assy No. 2
    G03061909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE RR WINDOW SIDE GARNISH ASSY RH 
    1. Remove the bolt and screw.
    2. 7-passenger:

      Using a screwdriver, disengage the 4 clips and remove the window side garnish assy.

      NOTE: Tape the screwdriver tip before use.
    3. 8-passenger:

      Using a screwdriver, disengage the 4 clips and 4 claws, and remove the window side garnish assy.

      NOTE: Tape the screwdriver tip before use.
  23. REMOVE RR WINDOW SIDE GARNISH ASSY LH 
    Fig 15: Removing RR Window Side Garnish
    G03061910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT PILLAR GARNISH RH 
    1. w/ curtain shield airbag:

      Using a screwdriver, disengage the cover of the pillar garnish and bolt.

      NOTE: Tape the screwdriver tip before use.
      Fig 16: Removing Front Pillar Garnish
      G03061911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, disengage the 3 clips and claw and remove the pillar garnish.
      NOTE: Tape the screwdriver tip before use.
      Fig 17: Removing Pillar Garnish
      G03061912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pull the garnish upward and remove it from the instrument panel.
    4. w/ curtain shield airbag:

      Protect the curtain shield airbag LH.

      1. Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown.
      Fig 18: Thoroughly Cover The Airbag With Cloth Or Nylon
      G03061913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Cover the curtain shield airbag with the protection cover as soon as the pillar garnish is removed.
  25. REMOVE FRONT PILLAR GARNISH LH 
  26. REMOVE RH VISOR ASSY 
    1. Using a screwdriver, disengage the 2 claws and remove the visor cover.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the 3 screws and visor.
  27. REMOVE LH VISOR ASSY 
    Fig 19: Removing Visor Screws
    G03061914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE VISOR HOLDER 
    1. Remove the screw and visor holder.
    Fig 20: Removing Visor Holder
    G03061915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE ROOF CONSOLE BOX ASSY 
    1. Remove the 2 screws and console box assy.
    2. Using a molding remover, disengage the 2 claws.
    3. Disconnect the map lamp switch connector and sliding roof switch connector and remove the console box.
    Fig 21: Removing Roof Console Box
    G03061916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE ASSIST GRIP SUB-ASSY 
    1. Using a screwdriver, disengage the claw and remove the assist grip cover.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the Torx, screw and assist grip sub-assy.
    Fig 22: Removing Assist Grip Sub-Assy
    G03061917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE ROOF CONSOLE BOX 
    1. Remove the 2 Torxes, 2 screws and roof console box.
    Fig 23: Removing Roof Console Box
    G03061918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE AIR CONDITIONING NO. 2 CONTROL ASSY 
    1. Using a screwdriver, disengage the 4 claws and remove the heater control base.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the No. 2 control assy.
    3. Disconnect the No. 2 control connector.
    Fig 24: Removing Air Conditioning No. 2 Control Assy
    G03061919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE AIR OUTLET REGISTER ASSY NO. 1 
    1. Using a screwdriver, disengage the 2 claws, and remove the cover.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the bolt, screw and air outlet register.
    Fig 25: Removing Air Outlet Register Assy
    G03061920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE AIR OUTLET REGISTER ASSY NO. 2 
  35. REMOVE AIR DUCT REGISTER ASSY NO. 3 
  36. REMOVE AIR OUTLET REGISTER ASSY NO. 4 
  37. REMOVE SUN ROOF OPENING TRIM MOLDING (W/ SLIDING ROOF) 
  38. REMOVE ROOF HEADLINING ASSY 
    1. w/ sliding roof:

      Using a clip remover, disengage the 5 clips and remove the roof headlining assy.

    2. w/o sliding roof:

      Using a clip remover, disengage the 3 clips and remove the roof headlining assy.

    NOTE: In order to prevent the roof headlining from becoming bent, work must be performed by 2 or more persons when removing/installing it.
    Fig 26: Removing Roof Headlining Assy
    G03061921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL ROOF HEADLINING ASSY 
    1. w/ sliding roof:

      Install the roof headlining with the 5 clips.

    2. w/o sliding roof:

      Install the roof headlining with the 3 clips.

    NOTE: In order to prevent the roof headlining from becoming bent, work must be performed by 2 or more persons when removing/installing it.
    Fig 27: Installing Roof Headlining Assy
    G03061922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL ROOF CONSOLE BOX 
    1. Temporarily install the 2 screws to the retainer.
    2. Set the console box, as shown.
    3. Slide the console box in the direction indicated by the arrow mark in the illustration so that the screws can meet the keyholes.
    4. Tighten the 2 screws.
    5. Tighten the 2 Torxes.
    Fig 28: Installing Roof Console Box
    G03061923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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