Section 462 (Hood): Overhaul

WARNING: This page is about a different car, the 2004 Lexus LS 430. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
A bolt without a torque specification is shown in the standard bolt chart (see SUSPENSION CONTROL SYSTEM ).

REMOVE HOOD INSULATOR
1. Using a clip remover, disengage the 10 clips and remove the insulator.
REMOVE HOOD TO RADIATOR SUPPORT SEAL
1. Using a clip remover, disengage the 13 clips and remove the seal.
REMOVE AUXILIARY CATCH RELEASE LEVER ASSY
1. Disconnect the snap and remote control rod No. 2 in the direction indicated by the arrow marks in the illustration.
  HINT:
  
  If snap are damaged during removal, replace them.
2. Remove the 2 bolts and lever.
  
  Fig 1: Removing Bolts And Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR GRILLE
1. Remove the 6 bolts and inside radiator grille together with the outside radiator grille and radiator grille protector.
2. Remove the protector.
3. Remove the 8 screws and inside radiator grille.
  
  Fig 2: Removing Screws And Inside Radiator Grille
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD AUXILIARY CATCH HOOK ASSY
1. Remove the bolt and hook.
  
  Fig 3: Removing Bolt And Hook
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD SUPPORT ASSY LH
REMOVE HOOD SUPPORT ASSY RH
REMOVE HOOD LOCK ASSY
1. Using a screwdriver, remove the hood lock nut cap as shown in the illustration.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 4: Removing Hood Lock Nut Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts, nut and lock.
3. Disconnect the hood lock control cable.
4. Disconnect the connector.
  
  Fig 5: Disconnecting Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK CONTROL CABLE COVER
1. Using a screwdriver, remove the hood lock nut cap.
  HINT:
  
  Tape the screwdriver tip before use.
2. Remove the nut and cover.
  
  Fig 6: Removing Nut And Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK CONTROL LEVER SUB-ASSY
1. Remove the 2 screws and lever.
2. Disconnect the hood lock control cable from the J/B.
  
  Fig 7: Disconnecting Hood Lock Control Cable From J/B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK CONTROL CABLE ASSY
1. Using a screwdriver, disconnect the cable clamps as shown in the illustration.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 8: Disconnecting Cable Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Pull the cable from the engine room and remove it.
  
  Fig 9: Pulling And Removing Cable From Engine Room
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK CONTROL CABLE ASSY
1. Pass the cable to the engine room.
2. Pass the cable rear side through the grommet until the cable stopper is attached to the grommet.
3. Pass the cable front side through the upper radiator support.
  
  Fig 10: Installing Hood Lock Control Cable Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Pass the cable to the upper part of the skid control ECU bracket as shown in the illustration.
  
  Fig 11: Identifying Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the cable clamps as shown in the illustration.
  
  Fig 12: Connecting Cable Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK CONTROL LEVER SUB-ASSY
1. Connect the hood lock control cable as shown in the illustration.
2. Install the lever with the 2 screws.
  
  Fig 13: Installing Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK CONTROL CABLE COVER
1. Install the cover with the nut.
  Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
2. Install the cap.
  
  Fig 14: Installing Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK ASSY
1. Apply MP grease to the sliding areas of the lock.
  
  Fig 15: Installing Hood Lock Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the hood lock control cable.
3. Install the hood lock with the 2 bolts and nut.
  Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
4. Install the cap.
  
  Fig 16: Installing Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD AUXILIARY CATCH HOOK ASSY
1. Install the hook with the bolt.
  Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
  
  Fig 17: Installing Hook With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR GRILLE
1. Install the inside radiator grille to the outside radiator grille with the 8 screws.
2. Install the radiator grille protector.
3. Install the radiator grille with the 6 bolts.
  Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
  
  Fig 18: Installing Radiator Grille
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUXILIARY CATCH RELEASE LEVER ASSY
1. Install the lever with the 2 bolts.
  Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
2. Connect the rod and lock the snap as shown in the illustration.
  
  Fig 19: Connecting Rod And Lock Snap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002