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Section 560 (Cooling System): Thermostat: Installation

WARNING: This page is about a different car, the 2008 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL THERMOSTAT 
    1. Install a new gasket to the thermostat.
    2. Install the thermostat with the jiggle valve facing up.
      Fig 1: Identifying Thermostat With Jiggle Valve Facing Up
      G04975336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      The jiggle valve may be set within 10° on either side of the prescribed position.

  2. INSTALL WATER INLET 
    1. Install the water inlet with the 2 nuts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 2: Locating Water Inlet Nuts
      G04975332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT RADIATOR HOSE OUTLET 
    1. Connect the radiator hose outlet with the clamp.
      Fig 3: Identifying Radiator Hose Outlet Clamp
      G04974457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Install the No. 2 idler pulley cover plate and No. 2 idler pulley with the bolt.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 4: Identifying Idler Pulley Sub-Assembly With Bolt
      G05000201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL V-RIBBED BELT  (See INSTALLATION )
  6. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL NO. 2 ENGINE MOUNTING STAY RH  (See INSTALLATION )
  8. INSTALL FRONT FENDER SEAL RH 
  9. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION  )
  10. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION  )
  11. INSTALL ENGINE ROOM COVER SIDE  (See INSTALLATION )
  12. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )