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Rear Seat Belt: Replacement

HINT:

  1. REMOVE REAR SEAT ASSY RH (See  REAR SEAT ASSY RH  ) 
  2. REMOVE REAR SEAT ASSY LH (See  REAR SEAT ASSY LH  ) 
  3. REMOVE REAR DOOR SCUFF PLATE RH (See  ROOF HEADLINING ASSY  ) 
  4. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH 
  5. REMOVE DECK BOARD SUB-ASSY (See  ROOF HEADLINING ASSY  ) 
  6. REMOVE TONNEAU COVER ASSY 
  7. REMOVE DECK FLOOR BOX FRONT (See  ROOF HEADLINING ASSY  ) 
  8. REMOVE DECK FLOOR BOX REAR (See  ROOF HEADLINING ASSY  ) 
  9. REMOVE DECK BOARD SUB-ASSY NO.2 (See  ROOF HEADLINING ASSY  ) 
  10. REMOVE DECK BOARD SUB-ASSY NO.3 (See  ROOF HEADLINING ASSY  ) 
  11. REMOVE BACK DOOR WEATHERSTRIP 
  12. REMOVE REAR FLOOR FINISH PLATE (See  ROOF HEADLINING ASSY  ) 
  13. REMOVE DECK SIDE TRIM BOX RH (See  ROOF HEADLINING ASSY  ) 
  14. REMOVE REAR FLOOR FINISH SIDE PLATE RH (See  ROOF HEADLINING ASSY  ) 
  15. REMOVE DECK SIDE TRIM COVER RH (See  ROOF HEADLINING ASSY  ) 
  16. REMOVE REAR SEAT SIDE COVER RH (See  ROOF HEADLINING ASSY  ) 
  17. REMOVE ROPE HOOK (See  ROOF HEADLINING ASSY  ) 
  18. REMOVE DECK TRIM SIDE PANEL ASSY RH (See  ROOF HEADLINING ASSY  ) 
  19. REMOVE ROOM LAMP ASSY NO.2 (See  ROOF HEADLINING ASSY  ) 
  20. REMOVE ROOF SIDE GARNISH ASSY INNER RH (See  ROOF HEADLINING ASSY  ) 
  21. REMOVE REAR NO.1 SEAT BELT ASSY OUTER RH 
    1. Remove the nut and seat belt on the shoulder anchor side.
    2. Remove the 2 bolts on the retractor side, and remove the seat belt compeletely.
  22. REMOVE REAR SEAT BELT ASSY OUTER CENTER (REAR SEAT ASSY RH) 
    1. Remove the seatback board (See REAR SEAT ASSY RH ).
    2. Remove the shoulder belt cover (See REAR SEAT ASSY RH ).
    3. Remove the bolt and belt on the floor anchor side.
    4. Remove the bolt and nut on the retractor side, and remove the belt completely.
  23. REMOVE REAR SEAT BELT ASSY INNER (REAR SEAT ASSY RH) 
    1. Remove the bolt and seat belt.
  24. REMOVE REAR SEAT BELT ASSY INNER (REAR SEAT ASSY RH) 
    1. Remove the nut and seat belt.
  25. REMOVE REAR SEAT BELT ASSY INNER (REAR SEAT ASSY LH) 
    1. Remove the bolt and seat belt.
  26. INSTALL REAR SEAT BELT ASSY INNER (REAR SEAT ASSY LH) 
    1. Install the seat belt with the bolt.

    Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

  27. INSTALL REAR SEAT BELT ASSY OUTER CENTER (REAR SEAT ASSY RH) 
    1. Install the belt on the retractor side with the bolt and nut.

      Torque: 

      7.5 N.m (76.5 kgf.cm, 75 in. lbf) for upper bolt 

      42 N.m (430 kgf.cm, 31 ft.lbf) for lower nut 

    2. Install the shoulder belt cover (See REAR SEAT ASSY RH ).
    3. Install the seatback board center (See REAR SEAT ASSY RH ).
    4. Check the degree of tilt when the belt begins to lock the ELR.
      NOTE: Do not disassemble the retractor.
      1. Check that the belt does not lock within 15° of tilt in all directions but that the belt locks with over 45° of tilt, when gently moving the retractor.

        If operation is not as specified, replace the belt assy.

      Fig 1: Checking Degree Of Tilt When The Belt Begins To Lock The ELR
      G03479064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the belt with the bolt.

      Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

    6. Check the ELR lock.
      NOTE: The check should be performed with the assembly installed.
      1. Check that the belt locks when pulling out the belt quickly when the belt is installed.

      HINT:

      The seat belt does not lock when the pull-out amount of the belt is 955 mm (37.60 in.) or less.

      If operation is not as specified, replace the belt assy.

    7. Check the fastening function of the child restraint system.
      NOTE: The check should be performed with the assembly installed.
      1. Check that the belt can not be pulled out any more but can rewind after it is fully pulled out.
      2. Check that the belt can be pulled out and can rewind after it is fully rewound.

      If operation is not as specified, replace the belt assy.

  28. INSTALL REAR SEAT BELT ASSY INNER (REAR SEAT ASSY RH) 
    1. Install the floor anchor and belt with the nut, as shown.

    Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

    NOTE: Do not make the anchor part run onto the protrusion part of the floor panel.
    Fig 2: Identifying Rear Seat Belt Inner (Rear Seat Assy RH)
    G03479065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL REAR SEAT BELT ASSY INNER (REAR SEAT ASSY RH) 
    1. Install the seat belt with the bolt.

      Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

  30. INSTALL REAR NO.1 SEAT BELT ASSY OUTER RH 
    1. Install the belt with the 2 nuts on the retractor side.

      Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

    2. Check the degree of tilt when the belt begins to lock the ELR.
      NOTE: Do not disassemble the retractor.
      1. Check that the belt does not lock within 15° of tilt in all directions but that the belt locks with over 45° of tilt, when gently moving the retractor.

      If operation is not as specified, replace the belt assy.

      Fig 3: Identifying Rear Seat Belt Outer RH
      G03479066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the belt with the bolt on the floor anchor side.

      Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

      NOTE: Do not make the anchor part run onto the protrusion part of the floor panel.
      1. Check that the belt locks when pulling out the belt quickly when the belt is installed.

      If operation is not as specified, replace the seat belt assy.

    4. Check the ELR lock.
      NOTE: The check should be performed with the assembly installed.
      1. Check that the belt locks when pulling out the belt quickly when the belt is installed.

      If operation is not as specified, replace the belt assy.

    5. Check the fastening function of the child restraint system.
      NOTE: The check should be performed with the assembly installed.
      1. Check that the belt can not be pulled out any more but rewind after being pulled out fully.
      2. Check that the belt can be pulled out and rewound after the belt has been fully rewound.

      If operation is not as specified, replace the belt assy.

  31. INSTALL REAR SEAT ASSY LH (See  REAR SEAT ASSY LH  ) 
  32. INSTALL REAR SEAT ASSY RH (See  REAR SEAT ASSY RH  ) 
    Fig 4: Installing Rear Seat Assembly LH
    G03479067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002