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Front Shock Absorber: Installation

WARNING: This page is about a different car, the 2008 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL SHOCK ABSORBER ASSEMBLY FRONT LH 
    1. Install the front coil spring insulator lower LH onto the shock absorber assembly front LH.
    2. Install the front spring bumper LH to the piston rod.
    3. Using SST, compress the front coil spring LH.

      SST 09727-30021 (09727-00010, 09727-00021) 

      NOTE: Do not use an impact wrench. It will damage the SST.

      HINT:

      Use 2 of the same type of SST.

      Fig 1: Compressing Front Coil Spring
      G05272416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the front coil spring LH to the shock absorber assembly front LH.

      HINT:

      Fit the lower end of the front coil spring LH in the gap of the spring lower seat.

    5. Install the front coil spring insulator upper LH as shown in the illustration.
      Fig 2: Identifying Front Coil Spring Insulator Upper Installing Position
      G05272417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the front coil spring seat upper LH to the shock absorber assembly front LH with the mark facing to the outside of the vehicle.
      Fig 3: Identifying Front Coil Spring Seat Upper Installing Position
      G05272418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install a new front suspension support bearing LH.
      Fig 4: Installing Front Suspension Support Bearing LH
      G05272419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the front suspension support sub-assembly LH with the mark facing to the outside of the vehicle.
    9. Temporarily tighten a new lock nut.
    10. Remove the SST slowly in order to release the coil spring.

      SST 09727-30021 (09727-00010, 09727-00021) 

      Fig 5: Identifying Front Suspension Support Sub-Assembly With Mark Facing To Outside Of Vehicle
      G05272420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING 
    1. Install the front shock absorber with coil spring as shown in the illustration.
    2. Install the 3 nuts to the upper side of front shock absorber with coil spring.

      Torque: 80 N*m (816 kgf*cm, 59 ft.*lbf) 

      NOTE: Do not torque the nuts until installing the bolts and nuts (lower side)
      Fig 6: Locating Nuts To Upper Side Of Front Shock Absorber
      G05272421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 bolts and 2 nuts to the lower side of front shock absorber with coil spring.

      Torque: 230 N*m (2,350 kgf*cm, 170 ft.*lbf) 

      NOTE: When the installing the nuts, keep the bolts from rotating and torque the nuts.
      Fig 7: Locating Front Shock Absorber Nuts And Bolts
      G05272422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the front flexible hose No. 1 and speed sensor wire harness front LH with the bolt.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      Fig 8: Locating Front Flexible Hose No.1
      G05272423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Fully tighten the lock nut.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  3. INSTALL COWL TOP SIDE PANEL SUB-ASSEMBLY LH 
    Fig 9: Tightening Lock Nut
    G05272424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT STABILIZER LINK ASSEMBLY LH 
    1. Install the front stabilizer link assembly LH with the nut.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      HINT:

      If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

  5. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  6. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 
    Fig 10: Identifying Front Stabilizer Link Assembly With Nut
    G05272425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002