Brake Actuator: Installation

WARNING: This page is about a different car, the 2007 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL BRAKE ACTUATOR
1. Install the brake actuator to the actuator bracket assembly with the 2 nuts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET
1. Install the brake actuator with brake actuator bracket with the 2 bolts and nut.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  Fig 1: Identifying Brake Actuator Assembly Nut & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to damage the brake tubes and wire harness.
2. Connect the actuator connector.
  
  Fig 2: Connecting Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Make sure that the connector is locked securely.
3. Temporarily tighten each brake tube to the correct positions of the brake actuator assembly.
  HINT:
  - *1: To Front Wheel Cylinder RH
  - *2: To Front Wheel Cylinder LH
  - *3: To Rear Wheel Cylinder RH
  - *4: To Rear Wheel Cylinder LH
  - *5: From 2nd Master Cylinder
  - *6: From 1st Master Cylinder
    
    Fig 3: Tightening Brake Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, fully tighten each brake tube.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  Fig 4: Tightening Brake Tube Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the air conditioner tube bracket with the bolt and connect the wire harness clamp and air conditioner tube clamp.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 5: Identifying Air Conditioner Tube Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM COVER SIDE (See INSTALLATION )
REMOVE V - BANK COVER SUB-ASSEMBLY (See REMOVAL )
REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See REMOVAL )
REMOVE AIR CLEANER CASE SUB-ASSEMBLY (See REMOVAL )
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING )
BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY (See BLEEDING )
BLEED BRAKE LINE (See BLEEDING )
CONNECT NEGATIVE BATTERY TERMINAL
BLEED BRAKE ACTUATOR (See BLEEDING )
CHECK FOR BRAKE FLUID LEAKAGE
CHECK FLUID LEVEL IN RESERVOIR (See BLEEDING )
INSTALL AIR CLEANER CASE SUB-ASSEMBLY (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
INSTALL V - BANK COVER SUB-ASSEMBLY (See INSTALLATION )
PERFORM INITIALIZATION
HINT:

(See INITIALIZATION )
PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION
HINT:

(See CALIBRATION )
CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER
HINT:

(See ON-VEHICLE INSPECTION )