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Partial Engine ASSY: Replacement

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCHARGE FUEL SYSTEM PRESSURE (See  FUEL SYSTEM  ) 
  2. REMOVE FRONT WHEELS 
  3. REMOVE ENGINE UNDER COVER NO. 1 
  4. REMOVE FRONT FENDER LINER LH 
  5. REMOVE FRONT FENDER LINER RH 
  6. REMOVE FRONT FENDER APRON SEAL LH 
  7. REMOVE FRONT FENDER APRON SEAL RH 
  8. DRAIN COOLANT (See  ENGINE COOLANT  ) 
  9. DRAIN ENGINE OIL (See  OIL FILTER SUB-ASSY  ) 
  10. DRAIN AUTOMATIC TRANSAXLE FLUID (See  TRANSMISSION WIRE (U151E/U151F)  ) 
  11. DRAIN TRANSFER OIL (4WD DRIVE TYPE) 
  12. REMOVE FRONT WIPER ARM HEAD CAP 
  13. REMOVE FR WIPER ARM RH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  14. REMOVE FR WIPER ARM LH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  15. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSY (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  16. REMOVE WIPER LINK ASSY (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  17. REMOVE COWL TOP TO COWL BRACE INNER NO. 1 (See  REPLACEMENT  ) 
  18. REMOVE COWL TOP PANEL SUB-ASSY OUTER FRONT (See  REPLACEMENT  ) 
  19. REMOVE V-BANK COVER SUB-ASSY (See  VALVE CLEARANCE  ) 
  20. REMOVE BATTERY 
  21. REMOVE AIR CLEANER CAP SUB-ASSY (See  REPLACEMENT  ) 
  22. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSY 
  23. REMOVE AIR CLEANER INLET NO. 2 (See  REPLACEMENT  ) 
  24. REMOVE AIR CLEANER CASE (See  REPLACEMENT  ) 
  25. REMOVE AIR CLEANER BRACKET (See  REPLACEMENT  ) 
  26. REMOVE AIR CLEANER INLET NO. 1 (See  REPLACEMENT  ) 
  27. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1 (See  DRIVE BELT  ) 
  28. REMOVE GENERATOR ASSY (See  REPLACEMENT  ) 
  29. REMOVE ENGINE MOVING CONTROL ROD (See  REPLACEMENT  ) 
  30. REMOVE ENGINE MOUNTING STAY NO. 2 RH (See  REPLACEMENT  ) 
  31. REMOVE GENERATOR BRACKET NO. 2 (See  REPLACEMENT  ) 
  32. REMOVE GENERATOR BELT ADJUSTING BAR (See  REPLACEMENT  ) 
  33. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (See  REPLACEMENT  ) 
  34. SEPARATE TRANSMISSION CONTROL CABLE ASSY (See  TRANSMISSION CONTROL CABLE ASSY (ATM)  ) 
  35. DISCONNECT UNION TO CHECK VALVE HOSE 
  36. DISCONNECT FUEL VAPOR FEED HOSE NO. 1 
  37. DISCONNECT FUEL PIPE SUB-ASSY NO. 1 (See  FUEL SYSTEM  ) 
  38. DISCONNECT HEATER WATER INLET HOSE B 
  39. DISCONNECT HEATER WATER OUTLET HOSE B 
  40. DISCONNECT RADIATOR HOSE INLET 
  41. DISCONNECT RADIATOR HOSE OUTLET 
  42. DISCONNECT OIL COOLER INLET HOSE NO. 1 
  43. DISCONNECT OIL COOLER OUTLET HOSE NO. 1 
  44. DISCONNECT OIL RESERVOIR TO PUMP HOSE NO. 1 
    Fig 1: Disconnecting Oil Reservoir To Pump Hose (1 Of 2)
    G02608319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. DISCONNECT STEERING GEAR OUTLET RETURN TUBE 
    Fig 2: Disconnecting Oil Reservoir To Pump Hose (2 Of 2)
    G02608320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE GLOVE COMPARTMENT DOOR ASSY 
  47. SEPARATE ENGINE WIRE 
    1. Disconnect the engine wire harness from the ECM and the junction block.
    2. Disconnect the engine wire harness from the engine room junction block.
      1. Remove the nut and separate the wire harness.
      2. Using a screwdriver, release the engine room junction block. Separate the engine wire by pulling it upward.
    3. Pull out the engine wire harness.
    4. Remove the body ground.
    Fig 3: Locating Engine Room Junction Block Bolt
    G02608321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE PROPELLER SHAFT (4WD DRIVE TYPE) (See  OVERHAUL  ) 

    SST 09325-20010

  49. REMOVE EXHAUST PIPE ASSY CENTER (4WD DRIVE TYPE) (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  50. REMOVE EXHAUST PIPE ASSY FRONT (2WD DRIVE TYPE) (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  51. REMOVE EXHAUST PIPE ASSY FRONT (4WD DRIVE TYPE) (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  52. SEPARATE FRONT STABILIZER LINK ASSY LH (See  OVERHAUL  ) 
  53. SEPARATE FRONT STABILIZER LINK ASSY RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  54. REMOVE FRONT AXLE HUB LH NUT (See  OVERHAUL  ) 

    SST 09930-00010

  55. REMOVE FRONT AXLE HUB RH NUT 

    SST 09930-00010

    HINT:

    Perform the same procedure as above on the opposite side.

  56. SEPARATE SPEED SENSOR FRONT LH (See  OVERHAUL  ) 
  57. SEPARATE SPEED SENSOR FRONT RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  58. SEPARATE TIE ROD ASSY LH (See  OVERHAUL  ) 

    SST 09628-62011

  59. SEPARATE TIE ROD ASSY RH 

    SST 09628-62011

    HINT:

    Perform the same procedure as above on the opposite side.

  60. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO. 1 LH (See  OVERHAUL  ) 
  61. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO. 1 RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  62. SEPARATE FRONT AXLE ASSY LH (See  OVERHAUL  ) 
  63. SEPARATE FRONT AXLE ASSY RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  64. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (See  OVERHAUL  ) 
  65. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine lifter.
    2. Remove the 6 bolts, the 2 nuts, the frame side rail plate RH and LH.
      Fig 4: Locating Frame Side Bolt
      G02608322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 6 bolts, the 2 nuts, the front suspension member brace rear RH and LH.
    4. Carefully remove the engine assembly from the vehicle.
      Fig 5: Removing Bolts
      G02608323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the No. 2 engine hanger in correct direction (shown in Fig 6).

      Part No.: 

      No. 2 engine hanger 12282-20020 

      Bolt 90080-11331 

      Torque: 20 N.m (199 kgf.cm, 14 ft.lbf) 

    6. Attach the engine sling and hang the engine assembly with the chain block.
    Fig 6: Installing Engine Hanger In Correct Direction
    G02608324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO. 1 
  67. REMOVE MANIFOLD STAY 
  68. REMOVE EXHAUST MANIFOLD SUB-ASSY RH (2WD DRIVE TYPE) (See  REPLACEMENT  ) 
  69. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSY (4WD DRIVE TYPE) (See  REPLACEMENT  ) 
  70. REMOVE VANE PUMP V BELT (See  DRIVE BELT  ) 
  71. REMOVE VANE PUMP ASSY 
    1. Remove the 2 nuts and disconnect the PS pressure tube.
      Fig 7: Disconnecting PS Pressure Tube
      G02608325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and the vane pump.
    Fig 8: Removing Vane Pump Bolt
    G02608326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE STABILIZER BAR FRONT (4WD DRIVE TYPE) 
  73. REMOVE RACK & PINION POWER STEERING GEAR ASSY (4WD DRIVE TYPE) 
  74. REMOVE FRONT FRAME ASSY 
    1. Remove the 2 nuts and separate engine mounting insulator RH and LH.
      Fig 9: Removing Engine Mounting Insulator RH & LH
      G02608327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut and separate the engine mounting insulator FR.
      Fig 10: Separating Engine Mounting Insulator FR
      G02608328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. 4WD:

      Remove the 2 bolts and separate the engine mounting insulator RR.

      Fig 11: Removing Engine Mounting Insulator RR
      G02608329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. REMOVE FRONT DRIVE SHAFT ASSY LH (See  OVERHAUL  ) 

    SST 09520-01010, 09520-24010 (09520-32040)

  76. REMOVE FRONT DRIVE SHAFT ASSY RH (2WD DRIVE TYPE) (See  OVERHAUL  ) 
  77. REMOVE FRONT DRIVE SHAFT ASSY RH (4WD DRIVE TYPE) (See  OVERHAUL  ) 
  78. REMOVE STARTER ASSY (See  REPLACEMENT  ) 
  79. REMOVE ENGINE MOUNTING BRACKET FR (See  REPLACEMENT  ) 
  80. REMOVE AUTOMATIC TRANSAXLE ASSY (2WD DRIVE TYPE) (See  REPLACEMENT  ) 
  81. REMOVE TRANSFER STIFFENER PLATE RH (4WD DRIVE TYPE) (See  REPLACEMENT  ) 
  82. REMOVE AUTOMATIC TRANSMISSION W/TRANSFER (4WD DRIVE TYPE) (See  REPLACEMENT  ) 
  83. REMOVE DRIVE SHAFT BEARING BRACKET (2WD DRIVE TYPE) 
  84. REMOVE ENGINE MOUNTING BRACKET RR (4WD DRIVE TYPE) 
  85. REMOVE DRIVE PLATE & RING GEAR SUB-ASSY (See  ENGINE REAR OIL SEAL  ) 

    SST 09213-54015 (91651-60855), 09330-00021

  86. INSTALL ENGINE STAND 
  87. REMOVE ENGINE HANGER NO. 2 
  88. REMOVE EMISSION CONTROL VALVE SET (See  VALVE CLEARANCE  ) 
  89. REMOVE INTAKE AIR SURGE TANK (See  VALVE CLEARANCE  ) 
  90. REMOVE INTAKE MANIFOLD (See  REPLACEMENT  ) 
  91. REMOVE WATER OUTLET (See  REPLACEMENT  ) 
  92. REMOVE IGNITION COIL ASSY 
  93. REMOVE MANIFOLD CONVERTER INSULATOR NO. 3 
  94. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO. 2 
  95. REMOVE MANIFOLD STAY NO. 2 
  96. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSY NO. 2 (See  REPLACEMENT  ) 
  97. REMOVE ENGINE MOUNTING BRACKET RH 
  98. REMOVE PUMP BRACKET 
  99. REMOVE GENERATOR BRACKET NO. 1 
  100. REMOVE COMPRESSOR MOUNTING BRACKET NO. 1 (See  REPLACEMENT  ) 
  101. REMOVE WATER INLET 
  102. REMOVE THERMOSTAT 
  103. REMOVE ENGINE OIL PRESSURE SWITCH ASSY 
    1. Using a 27 mm deep socket wrench, remove the oil pressure switch.
    Fig 12: Removing Oil Pressure Switch
    G02608330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  104. REMOVE KNOCK SENSOR (See  REPLACEMENT  ) 
  105. REPLACE PARTIAL ENGINE ASSY 
  106. INSTALL KNOCK SENSOR (See  REPLACEMENT  ) 
  107. INSTALL ENGINE OIL PRESSURE SWITCH ASSY 
    1. Apply adhesive to 2 or 3 threads of the oil pressure switch.

      Adhesive: 

      Part No. 08833-00080 THREE BOND 1344, 

      LOCTITE 242 or equivalent. 

    2. Using a 27 mm deep socket wrench, install the oil pressure switch.

      Torque: 15 N.m (153 kgf.cm, 11 ft.lbf) 

  108. INSTALL THERMOSTAT (See  THERMOSTAT  ) 
  109. INSTALL WATER INLET (See  THERMOSTAT  ) 
  110. INSTALL COMPRESSOR MOUNTING BRACKET NO. 1 (See  REPLACEMENT  ) 
  111. INSTALL GENERATOR BRACKET NO. 1 

    Torque: 58 N.m (591 kgf.cm, 43 ft.lbf) 

  112. INSTALL PUMP BRACKET 

    Torque: 32 N.m (326 kgf.cm, 24 ft.lbf) 

  113. INSTALL ENGINE MOUNTING BRACKET RH 

    Torque: 54 N.m (551 kgf.cm, 40 ft.lbf) 

  114. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSY NO. 2 (See  REPLACEMENT  ) 
  115. INSTALL MANIFOLD STAY NO. 2 

    Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

  116. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO. 2 (See  REPLACEMENT  ) 
  117. INSTALL MANIFOLD CONVERTER INSULATOR NO. 3 (See  REPLACEMENT  ) 
  118. INSTALL IGNITION COIL ASSY (See  VALVE CLEARANCE  ) 
  119. INSTALL WATER OUTLET (See  REPLACEMENT  ) 
  120. INSTALL INTAKE MANIFOLD (See  REPLACEMENT  ) 
  121. INSTALL INTAKE AIR SURGE TANK (See  VALVE CLEARANCE  ) 
  122. INSTALL EMISSION CONTROL VALVE SET (See  VALVE CLEARANCE  ) 
  123. INSTALL DRIVE PLATE & RING GEAR SUB-ASSY (See  ENGINE REAR OIL SEAL  ) 

    SST 09213-54015 (91651 -60855), 09330-00021

  124. INSTALL DRIVE SHAFT BEARING BRACKET (2WD DRIVE TYPE) 

    Torque: 64 N.m (650 kgf.cm, 47 in.lbf) 

  125. INSTALL ENGINE MOUNTING BRACKET RR (4WD DRIVE TYPE) 

    Torque: 64 N.m (653 kgf.cm, 47 in.lbf) 

  126. INSTALL AUTOMATIC TRANSMISSION W/TRANSFER (4WD DRIVE TYPE) (See  AUTOMATIC TRANSAXLE ASSY (U151E/U151F)  ) 
  127. INSTALL TRANSFER STIFFENER PLATE RH (4WD DRIVE TYPE) (See  AUTOMATIC TRANSAXLE ASSY (U151E/U151F)  ) 
  128. INSTALL AUTOMATIC TRANSAXLE ASSY (2WD DRIVE TYPE) (See  AUTOMATIC TRANSAXLE ASSY (U151E/U151F)  ) 
  129. INSTALL ENGINE MOUNTING BRACKET FR (See  AUTOMATIC TRANSAXLE ASSY (U151E/U151F)  ) 
  130. INSTALL STARTER ASSY (See  REPLACEMENT  ) 
  131. INSTALL FRONT DRIVE SHAFT ASSY LH (See  OVERHAUL  ) 
  132. INSTALL FRONT DRIVE SHAFT ASSY RH (2WD DRIVE TYPE) (See  OVERHAUL  ) 
  133. INSTALL FRONT DRIVE SHAFT ASSY RH (4WD DRIVE TYPE) (See  OVERHAUL  ) 
  134. INSTALL FRONT FRAME ASSY 
    1. Install the engine mounting insulator RH and LH with the 2 nuts.

      Torque: 95 N.m (969 kgf.cm, 70 ft.lbf) 

      Fig 13: Installing Engine Mounting Insulator RH & LH With Nuts
      G02608331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine mounting insulator FR with the nut.

      Torque: 87 N.m (887 kgf.cm, 64 ft.lbf) 

      Fig 14: Installing Engine Mounting Insulator FR With Nut
      G02608332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. 4WD:

      Install the engine mounting insulator RR with the 2 bolts.

      Torque: 75 N.m (765 kgf.cm, 55 ft.lbf) 

      Fig 15: Installing Engine Mounting Insulator RR With Bolts
      G02608333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  135. INSTALL RACK & PINION POWER STEERING GEAR ASSY (4WD DRIVE TYPE) 

    Torque: 70 N.m (714 kgf.cm, 52 ft.lbf) 

  136. INSTALL STABILIZER BAR FRONT (4WD DRIVE TYPE) 

    Torque: 17 N.m (173 kgf.cm, 13 ft.lbf) 

  137. INSTALL VANE PUMP ASSY 
    1. Temporarily tighten the bolt.
    2. Install the adjusting strut to the engine mounting bracket RH with the bolt.

      Torque: 44 N.m (449 kgf.cm, 32 ft.lbf) 

      Fig 16: Locating Bolt
      G02608334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the PS pressure tube with the 2 nuts.

      Torque: 7.8 N.m (80 kgf.cm, 69 in.lbf) 

    Fig 17: Connecting PS Pressure Tube With Nuts
    G02608335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  138. INSTALL VANE PUMP V BELT (See  DRIVE BELT  ) 
  139. INSTALL EXHAUST MANIFOLD SUB-ASSY RH (2WD DRIVE TYPE) (See  REPLACEMENT  ) 
  140. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSY (4WD DRIVE TYPE) (See  REPLACEMENT  ) 
  141. INSTALL MANIFOLD STAY (See  REPLACEMENT  ) 
  142. INSTALL EXHAUST MANIFOLD HEAT INSULATOR N0.1 (See  REPLACEMENT  ) 
  143. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine assembly with transaxle on the engine lifter.
    2. Install the engine assembly to the vehicle.
    3. Install the frame side rail plate RH and LH with the 6 bolts and the 2 nuts.

      Torque: 

      Bolt A: 85 N.m (867 kgf.cm, 63 ft.lbf) 

      Bolt B: 32 N.m (329 kgf.cm, 24 ft.lbf) 

      Nut C: 32 N.m (329 kgf.cm, 24 ft.lbf) 

      Fig 18: Installing Engine Assembly To Vehicle
      G02608336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the front suspension member brace rear RH and LH with the 6 bolts and the 2 nuts.

      Torque: 

      Bolt A: 85 N.m (867 kgf.cm, 63 ft.lbf) 

      Bolt B: 32 N.m (329 kgf.cm, 24 ft.lbf) 

      Nut C: 32 N.m (329 kgf.cm, 24 ft.lbf) 

      Fig 19: Installing Front Suspension Member Brace Rear RH & LH With Bolts
      G02608337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  144. INSTALL STEERING INTERMEDIATE SHAFT ASSY (See  OVERHAUL  ) 
  145. INSTALL FRONT AXLE ASSY LH (See  OVERHAUL  ) 
  146. INSTALL FRONT AXLE ASSY RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  147. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO. 1 LH (See  OVERHAUL  ) 
  148. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO. 1 RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  149. INSTALL TIE ROD ASSY LH (See  OVERHAUL  ) 
  150. INSTALL TIE ROD ASSY RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  151. INSTALL SPEED SENSOR FRONT LH (See  OVERHAUL  ) 
  152. INSTALL SPEED SENSOR FRONT RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  153. INSTALL FRONT AXLE HUB LH NUT (See  OVERHAUL  ) 
  154. INSTALL FRONT AXLE HUB RH NUT 

    HINT:

    Perform the same procedure as above on the opposite side.

  155. INSTALL FRONT STABILIZER LINK ASSY LH (See  OVERHAUL  ) 
  156. INSTALL FRONT STABILIZER LINK ASSY RH 

    HINT:

    Perform the same procedure as above on the opposite side.

  157. INSTALL EXHAUST PIPE ASSY FRONT (2WD DRIVE TYPE) (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  158. INSTALL EXHAUST PIPE ASSY FRONT (4WD DRIVE TYPE) (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  159. INSTALL EXHAUST PIPE ASSY CENTER (4WD DRIVE TYPE) (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  160. INSTALL PROPELLER SHAFT (4WD DRIVE TYPE) (See  OVERHAUL  ) 
  161. CONNECT FUEL PIPE SUB-ASSY NO. 1 (See  FUEL SYSTEM  ) 
  162. INSTALL TRANSMISSION CONTROL CABLE ASSY (See  TRANSMISSION CONTROL CABLE ASSY (ATM)  ) 
  163. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (See  REPLACEMENT  ) 
  164. INSTALL GENERATOR BELT ADJUSTING BAR (See  REPLACEMENT  ) 
  165. INSTALL GENERATOR BRACKET NO. 2 (See  REPLACEMENT  ) 
  166. INSTALL ENGINE MOUNTING STAY NO. 2 RH (See  REPLACEMENT  ) 
  167. INSTALL ENGINE MOVING CONTROL ROD (See  REPLACEMENT  ) 
  168. INSTALL GENERATOR ASSY (See  REPLACEMENT  ) 
  169. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1 (See  DRIVE BELT  ) 
  170. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE) (See  ENGINE  ) 
  171. INSTALL AIR CLEANER INLET NO. 1 (See  REPLACEMENT  ) 
  172. INSTALL AIR CLEANER BRACKET (See  REPLACEMENT  ) 
  173. INSTALL AIR CLEANER CASE (See  REPLACEMENT  ) 
  174. INSTALL AIR CLEANER INLET NO. 2 (See  REPLACEMENT  ) 
  175. INSTALL AIR CLEANER CAP SUB-ASSY (See  REPLACEMENT  ) 
  176. CONNECT VACUUM HOSE 
    Fig 20: Identifying Vacuum Hose Routing Diagram
    G02608338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  177. INSTALL V-BANK COVER SUB-ASSY (See  VALVE CLEARANCE  ) 
  178. INSTALL COWL TOP PANEL SUB-ASSY OUTER FRONT (See  REPLACEMENT  ) 
  179. INSTALL COWL TOP TO COWL BRACE INNER NO. 1 (See  REPLACEMENT  ) 
  180. INSTALL WIPER LINK ASSY (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  181. INSTALL FR WIPER ARM LH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  182. INSTALL FR WIPER ARM RH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  183. INSTALL FRONT WHEELS (See  DRIVE BELT  ) 
  184. ADD TRANSFER OIL (4WD DRIVE TYPE) (See  TRANSFER OIL (4WD)  ) 
  185. INSPECT TRANSFER OIL (4WD DRIVE TYPE) (See  TRANSFER OIL (4WD)  ) 
  186. ADD AUTOMATIC TRANSAXLE FLUID 
  187. ADD ENGINE OIL (See  OIL FILTER SUB-ASSY  ) 
  188. ADD COOLANT (See  ENGINE COOLANT  ) 
  189. ADD POWER STEERING FLUID 
  190. BLEED POWER STEERING FLUID 
  191. INSPECT AUTOMATIC TRANSAXLE FLUID (See  AUTOMATIC TRANSAXLE FLUID (ATM)  ) 
  192. CHECK FOR ENGINE OIL LEAKS 
  193. CHECK FOR ENGINE COOLANT LEAKS (See  ENGINE COOLANT  ) 
  194. CHECK POWER STEERING FLUID LEAKAGE 
  195. INSPECT FOR FUEL LEAKS 
  196. CHECK FOR EXHAUST GAS LEAKS 
  197. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See  FRONT WHEEL ALIGNMENT  ) 
  198. INSPECT STEERING WHEEL CENTER POINT 
  199. INSPECT IGNITION TIMING (See  ENGINE  ) 

    SST 09843-18040

  200. INSPECT ENGINE IDLE SPEED (See  ENGINE  ) 

    SST09843-18040

  201. INSPECT CO/HC (See  ENGINE  ) 
  202. CHECK ABS SPEED SENSOR SIGNAL (See  PRE-CHECK  )