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Manual Transmission Unit: Removal

  1. REMOVE UPPER CONSOLE PANEL AND CONSOLE BOX (See  REMOVAL  ) 
  2. REMOVE SHIFT BOOT RETAINER 
    1. Disconnect the 2 wire harness clamps.
    2. Remove the 4 bolts and shift boot retainer.
  3. REMOVE SHIFT BOOT 
    Fig 1: Removing Shift Boot Retainer
    G00894022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE TRANSMISSION SHIFT LEVER 

    Remove the 4 bolts, transmission shift lever and washer washer.

    Fig 2: Removing Transmission Shift Lever
    G00894023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE ENGINE COVER NO. 1 
  6. REMOVE NO. 1 AND NO. 2 ENGINE UNDER COVERS 
  7. DRAIN ENGINE COOLANT 
  8. DISCONNECT RADIATOR UPPER HOSE NO. 1 FROM ENGINE 
  9. REMOVE INTAKE AIR CONNECTOR 
    1. Disconnect the MAF meter connector.
    2. Disconnect the engine wire harness clamp from the air cleaner case.
    3. Loosen the 2 hose clamp bolts, remove the intake air connector from the throttle body.
    Fig 3: Removing Intake Air Connector
    G00894024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE EXHAUST MANIFOLD 
    1. Remove the case clamp.
    2. Disconnect the heated oxygen sensor (bank 2 sensor 1) connector.
    3. Remove the 8 nuts, exhaust manifold and 2 gaskets.
    11. Fig 4: Removing Exhaust Manifold
    G00894025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. RAISE VEHICLE 
    NOTE: Make sure that the vehicle is securely supported. 
  12. DRAIN TRANSMISSION OIL 
  13. REMOVE LH FRONT FLOOR CENTER COVER 
  14. REMOVE NO. 1 REAR FLOOR BOARD 
  15. REMOVE FRONT AND CENTER EXHAUST PIPES (See  EXHAUST SYSTEM  ) 
  16. REMOVE PROPELLER SHAFT (See  REMOVAL  ) 
  17. DISCONNECT CLUTCH RELEASE CYLINDER, CLUTCH LINE BRACKET AND EARTH WIRE 
    1. Remove the 2 bolts and disconnect the clutch release cylinder.
    2. Remove the bolt and disconnect the clutch line bracket and earth wire.
      3. Fig 5: Disconnecting Clutch Release Cylinder, Clutch Line Bracket & Earth Wire
      G00894026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT BACK-UP LIGHT SWITCH CONNECTOR 
    Fig 6: Disconnecting Back-Up Light Switch Connector
    G00894027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. DISCONNECT SPEED SENSOR CONNECTOR AND WIRE HARNESS 
    1. Disconnect the connector.
    2. Disconnect the wire harness from the clamp.
      3. Fig 7: Disconnecting Speed Sensor Connector & Wire Harness
      G00894028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE STARTER 
    1. Disconnect the connector.
    2. Remove the nut and wire.
    3. Remove the 2 bolts and starter.
  21. JACK UP TRANSMISSION SLIGHTLY 

    Using a transmission jack, support the transmission.

  22. REMOVE REAR ENGINE MOUNTING MEMBER 

    Remove the 4 bolts, 4 nuts and rear engine mounting member.

    Fig 8: Removing Rear Engine Mounting Member
    G00894029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE ENGINE REAR MOUNTING 

    Remove the 4 bolts and engine rear mounting.

    Fig 9: Removing Engine Rear Mounting
    G00894030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE TRANSMISSION 

    Remove the 8 bolts, wire harness clamp and transmission.

    HINT:

    After separating the transmission from the engine, turn the transmission a little in the clockwise. At the condition that the transmission housing does not contact the body, lower the jack.

    Fig 10: Removing Transmission
    G00894031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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