Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

COMPONENTS: INSTRUMENT PANEL/METER 

1. TABLE OF BOLT, SCREW AND NUT 

   HINT:

   The bolts, screws and nuts, which are necessary for installation and removal of the instrument panel, are shown in the illustration below with alphabets.

   Fig 1: Identifying Bolt, Screw And Nut

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2. DISCONNECT BATTERY NEGATIVE TERMINAL (See  AIR BAG SAFETY PRECAUTIONS  ) 
3. REMOVE SHIFT LEVER KNOB SUB-ASSY 
4. REMOVE SHIFT LEVER KNOB SUB-ASSY 
5. REMOVE CONSOLE UPPER PANEL GARNISH NO.2 
   1. Disengage the 3 clips and remove the console upper panel garnish No.2.
      Fig 2: Disengaging Clips And Removing Console Upper Panel Garnish No.2

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6. REMOVE CONSOLE UPPER PANEL GARNISH NO.1 
   1. Disengage the 4 clips and remove the console upper panel garnish No.1.
      Fig 3: Disengaging Clips And Removing Console Upper Panel Garnish No.1

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7. REMOVE CONSOLE PANEL UPPER ASSY 
   1. Disengage the 11 clips and remove the console panel upper assy, then disconnect the connectors.
      Fig 4: Disengaging Clips And Removing Console Panel Upper Assy

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8. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH 
   1. Using a moulding remover, disengage the 7 clips as shown in the illustration.
   2. Disconnect the connector and remove the instrument panel garnish sub-assy LH.
      Fig 5: Removing Instrument Panel Garnish Sub-Assy LH

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9. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY RH 
   Fig 6: Removing Instrument Panel Garnish Sub-Assy RH

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10. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER 
    1. Disengage the 5 clips and remove the instrument cluster finish panel center lower, then disconnect the connectors.
11. REMOVE INTEGRATION CONTROL & PANEL ASSY (See  OVERHAUL  ) 
12. REMOVE CONSOLE REAR END PANEL SUB-ASSY 
    1. Disengage the 2 clips and the 5 claws, and then remove the console rear end panel sub-assy.
    2. Disconnect the connectors.
       Fig 7: Disengaging Clips And Claws, And Removing Console Rear End Panel Sub-Assy

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13. REMOVE RR CONSOLE BOX ASSY 
    1. Remove the 2 bolts < D >, the 2 screws < F > and the RR console box assy.
       Fig 8: Removing RR Console Box Assy

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14. REMOVE CONSOLE BOX INSERT FRONT NO.2 
    1. Disengage the 2 claws.
    2. Pull the console box insert front No. 2 rearward to remove it.
       Fig 9: Removing Console Box Insert Front No.2

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15. REMOVE CONSOLE BOX INSERT 
    Fig 10: Removing Console Box Insert

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16. REMOVE CONSOLE UPPER PANEL GARNISH FRONT 
    1. Disengage the 5 clips and remove the console upper panel garnish front, then disconnect the connectors.
17. REMOVE CONSOLE BOX LOWER 
    1. Remove the 2 bolts < D >.
    2. Remove the 2 screws < F > and the console box lower.
       Fig 11: Removing Console Box Lower

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18. REMOVE STEERING WHEEL COVER LOWER NO.2 
19. REMOVE STEERING WHEEL COVER LOWER NO.3 
20. REMOVE HORN BUTTON ASSY (See  REMOVAL & INSTALLATION  ) 
21. REMOVE STEERING WHEEL ASSY (See  OVERHAUL  -->) 
    1. SST 09950-50013 (09951-05010,09952-05010,09953-05020, 09954-05021)
22. REMOVE STEERING COLUMN COVER (See  OVERHAUL  -->) 
23. REMOVE TURN SIGNAL SWITCH ASSY W/SPIRAL CABLE SUB-ASSY (See  OVERHAUL  -->) 
24. REMOVE FRONT DOOR SCUFF PLATE LH (See  FRONT DOOR  ) 
25. REMOVE FRONT DOOR SCUFF PLATE RH (See  FRONT DOOR  ) 
26. REMOVE FRONT FLOOR FOOTREST 
    1. Disengage the 2 claws and remove the front floor footrest.
       Fig 12: Disengaging Claws And Removing Front Floor Footrest

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27. REMOVE COWL SIDE TRIM BOARD LH 
    1. Remove the clip.
    2. Disengage the 2 clips and remove the cowl side trim board LH.
       Fig 13: Disengaging Clips And Removing Cowl Side Trim Board LH

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28. REMOVE COWL SIDE TRIM BOARD RH 
29. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 
    1. Remove the screw < G >.
    2. Disengage the 2 clips and the claw, and then remove the instrument panel under cover sub-assy No.1.
       Fig 14: Disengaging Clips And Claw, And Removing Instrument Panel Under Cover Sub-Assy No.1

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30. REMOVE INSTRUMENT CLUSTER FINISH PANEL ORNAMENT 
    1. Disengage the 2 clips and remove the instrument cluster finish panel ornament.
       Fig 15: Disengaging Clips And Removing Instrument Cluster Finish Panel Ornament

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31. REMOVE SWITCH HOLE BASE NO.1 
32. REMOVE INSTRUMENT PANEL FINISH PLATE 
    1. Remove the instrument panel finish plate.
       Fig 16: Removing Instrument Panel Finish Plate

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33. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL RH 
    1. Remove the 3 bolts < E >.
    2. Disconnect the hood lock control cable assy and the fuel lid lock control cable sub-assy.
    3. Disengage the 4 clips.
    4. Disconnect the connectors and remove the instrument panel finish lower panel RH.
       Fig 17: Removing Instrument Panel Finish Lower Panel RH

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34. REMOVE INSTRUMENT PANEL LOWER LH 
    1. Remove the 3 bolts < E > and instrument panel lower LH.
35. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY 
    1. Remove the 2 clips.
    2. Disengage the 2 clips and remove the instrument cluster finish panel sub-assy.
       Fig 18: Removing Instrument Cluster Finish Panel Sub-Assy

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36. REMOVE COMBINATION METER ASSY 
    1. Remove the 4 screws < H >.
    2. Loosen the 2 bolts and remove the combination meter assy.
       Fig 19: Removing Combination Meter Assy

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37. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 
    1. Remove the screw < G >.
    2. Disengage the 3 claws and remove the instrument panel register assy No.1.
       Fig 20: Disengaging Claws And Removing Instrument Panel Register Assy No.1

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38. REMOVE INSTRUMENT PANEL UNDER COVER NO.2 
    1. Remove the screw < G >.
    2. Disengage the 3 clips and remove the instrument panel under cover No.2.
       Fig 21: Disengaging Clips And Removing Instrument Panel Under Cover No.2

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39. REMOVE INSTRUMENT PANEL ORNAMENT 
    1. Disengage the 4 clips and remove the instrument panel ornament.
       Fig 22: Disengaging Clips And Removing Instrument Panel Ornament

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40. DISCONNECT PASSENGER AIRBAG CONNECTOR (See  REMOVAL & INSTALLATION  ) 
41. REMOVE GLOVE COMPARTMENT DOOR ASSY 
    1. Remove the 5 screws < G >.
    2. Disengage the 2 clips and remove the glove compartment door assy, then disconnect the connectors.
       Fig 23: Disengaging Clips And Removing Glove Compartment Door Assy

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42. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.2 
43. REMOVE DISC PLAYER CHANGER W/BRACKET (W/ DISC PLAYER CHANGER) (See  DISC PLAYER CHANGER REPLACEMENT  ) 
44. REMOVE ASSIST GRIP ASSY (See  FRONT DOOR  ) 
45. REMOVE FRONT PILLAR GARNISH LH (See  FRONT DOOR  ) 
46. REMOVE FRONT PILLAR GARNISH RH (See  FRONT DOOR  ) 
47. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/DEFROSTER NOZZLE DUCT 
    1. Remove the 9 bolts < C > < E >and nut < A >.
    2. Disconnect the connectors.
    3. Remove the instrument panel safety pad sub-assy w/ defroster nozzle duct.
       Fig 24: Removing Instrument Panel Safety Pad Sub-Assy W/ Defroster Nozzle Duct

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48. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 5 screws < l > and defroster nozzle assy.
49. REMOVE HEATER TO REGISTER DUCT NO.3 
    1. Remove the 2 screws < l > and heater to register duct No.3.
50. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.1 
51. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2 
52. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
53. REMOVE INSTRUMENT PANEL WIRE NO.3 
54. REMOVE CONNECTOR NO.2 HOLDER 
55. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO.1 (W/12 SPEAKER) 
56. REMOVE STEREO COMPONENT SPEAKER ASSY FRONT (W/12 SPEAKER) (See  STEREO COMPONENT SPEAKER ASSY FRONT REPLACEMENT  ) 
57. REMOVE ANTENNA CORD SUB-ASSY (See  ANTENNA CORD SUB-ASSY REPLACEMENT  ) 
58. REMOVE NAVIGATION ANTENNA ASSY (W/ NAVIGATION SYSTEM) (See  NAVIGATION ANTENNA ASSY REPLACEMENT  ) 
59. REMOVE INSTRUMENT PANEL PASS L/DOOR AIR BAG ASSY (See  REMOVAL & INSTALLATION  ) 
60. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
61. INSTALL INSTRUMENT PANEL PASS L/DOOR AIR BAG ASSY (See  REMOVAL & INSTALLATION  ) 
62. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/DEFROSTER NOZZLE DUCT 
    1. Using a torque wrench, install the bolt < B >.
       1. Torque: 20 Nm (204 kgf.cm, 14 ft.lbf) 
       Fig 25: Installing Instrument Panel Safety Pad Sub-Assy W/Defroster Nozzle Duct

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63. INSTALL COMBINATION METER ASSY 
    1. Pull the check pin backward while pressing the check pin with a flat-head screwdriver as shown in the illustration.
    2. Check that the wire harness connector is engaged in the instrument panel safety pad installation position.
       Fig 26: Pulling Check Pin Backward While Pressing Check Pin With A Flat-Head Screwdriver

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    3. Install the 4 screws in order as shown in the illustration.
    4. Tighten the 2 connector fitting bolts until a clicking sound can be heard.
    5. After tightening, check that the check pin protrudes.
       Fig 27: Installing Screws

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64. ADJUST SPIRAL CABLE SUB-ASSY (See  SPIRAL CABLE  ) 
65. INSTALL STEERING WHEEL ASSY (See  OVERHAUL  ) 
66. INSTALL HORN BUTTON ASSY (See  REMOVAL & INSTALLATION  ) 
67. INSPECT HORN BUTTON ASSY (See  REMOVAL & INSTALLATION  ) 
68. INCLINATION SENSOR ZERO DEGREE CORRECTION (  OVERHAUL  ) 
69. INSPECT SRS WARNING LIGHT (  AIR BAG WARNING LIGHT INTERMITTENT  )