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Starter ASSY: Replacement

WARNING: This page is about a different car, the 2004 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE BATTERY 
  2. REMOVE BATTERY TRAY 
  3. REMOVE AIR CLEANER INLET NO.2 
    1. Disconnect the VSV connector.
    2. Remove the wire harness clamp.
    3. Remove the 2 bolts and the air cleaner inlet No. 2.
    Fig 1: Removing 2 Bolts And Air Cleaner Inlet No. 2
    G02608839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE AIR CLEANER ASSY 
    1. Disconnect the mass air flow meter connector.
    2. Disconnect the 3 vacuum hoses.
    3. Loosen the 2 air cleaner cap bolts.
    4. Loosen the air cleaner hose clamp bolt and remove the air cleaner cap together with the air cleaner hose No. 1.
    5. Remove the air cleaner filter element.
      Fig 2: Loosening Air Cleaner Hose Clamp Bolt
      G02608840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the wire harness clamp.
    7. Remove the wire harness from the wire harness clamp.
    8. Remove the 3 bolts and the air cleaner case.
    Fig 3: Removing Wire Harness From Wire Harness Clamp
    G02608841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE AIR CLEANER BRACKET 
    1. Remove the 2 bolts and the air cleaner bracket.
    Fig 4: Removing 2 Bolts And Air Cleaner Bracket
    G02608842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AIR CLEANER INLET NO.1 
    1. Remove the bolt and the air cleaner inlet No. 1.
    Fig 5: Removing Bolt And Air Cleaner Inlet No. 1
    G02608843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE STARTER ASSY 
    1. Disconnect the starter connector.
    2. Open the terminal cap and remove the nut and the starter wire.
      Fig 6: Disconnecting Starter Connector
      G02608844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and the starter.
    Fig 7: Removing 2 Bolts And Starter
    G02608845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL STARTER ASSY 

    Torque: 

    37 N.m (380 kgf.cm, 26 ft.lbf) for bolt 

    9.8 N.m (100 kgf.cm, 7 ft.lbf) for nut 

  9. INSTALL AIR CLEANER INLET NO.1 

    Torque: 5.0 N.m (51 kgf.cm, 44 in..lbf) 

  10. INSTALL AIR CLEANER BRACKET 

    Torque: 7.8 N.m (80 kgf.cm, 69 in..lbf) 

  11. INSTALL AIR CLEANER ASSY 

    Torque: 5.0 N.m (51 kgf.cm, 44 in..lbf) 

  12. INSTALL AIR CLEANER INLET NO.2 

    Torque: 5.0 N.m (51 kgf.cm, 44 in..lbf) 

  13. INSTALL BATTERY TRAY 
  14. INSTALL BATTERY 

    Torque: 

    5.5 N.m (56 kgf.cm, 49 in..lbf) for bolt and nut 

    3.5 N.m (36 kgf.cm, 31 in..lbf) for terminal