Service Data

ENGINE MECHANICAL SERVICE SPECIFICATIONS

Compression pressure	at 250 rpm STD Minimum		1,500 kPa (15.3 kgf/cm² , 218 psi) 1,000 kPa (10.2 kgf/cm² , 145 psi)
	Difference of pressure between each cylinder		100 kPa (1.0 kgf/cm² , 15 psi) or less
Valve Clearance	at cold Intake Exhaust		0.15 - 0.25 mm (0.006 - 0.010 in.) 0.25 - 0.35 mm (0.010 - 0.014 in.)
	Adjusting shim for repair part	Mark 2.500 Mark 2.550 Mark 2.600 Mark 2.650 Mark 2.700 Mark 2.750 Mark 2.800 Mark 2.850 Mark 2.900 Mark 2.950 Mark 3.000 Mark 3.050 Mark 3.100 Mark 3.150 Mark 3.200 Mark 3.250 Mark 3.300	2.500 mm (0.0984 in.) 2.550 mm (0.1004 in.) 2.600 mm (0.1024 in.) 2.650 mm (0.1043 in.) 2.700 mm (0.1063 in.) 2.750 mm (0.1083 in.) 2.800 mm (0.1102 in.) 2.850 mm (0.1122 in.) 2.900 mm (0.1142 in.) 2.950 mm (0.1161 in.) 3.000 mm (0.1181 in.) 3.050 mm (0.1201 in.) 3.100 mm (0.1220 in.) 3.150 mm (0.1240 in.) 3.200 mm (0.1260 in.) 3.250 mm (0.1280 in.) 3.300 mm (0.1299 in.)
Ignition timing	w/ Terminals TE1 and E1 connected of DLC1		8 - 12° BTDC @ idle
Idle speed	-		700 +/- 50 rpm
Timing belt tensioner	Protrusion from housing side		10.0 - 10.8 mm (0.394 - 0.425 in.)
Cylinder head	Warpage Valve seat Refacing angle Contacting angle Contacting width Valve guide bushing bore diameter	Maximum . . . . STDO/S 0.05	0.10 mm (0.039 in.) . 30°, 45°, 75° 45° 1.0-1.4 mm (0.039 - 0.055 in.) 10.295 - 10.313 mm (0.4053 - 0.4080 in.) 10.345 - 10.363 mm (0.4073 - 0.4080 in)
	12 pointed head cylinder head bolt diameter
	at tension portion STD		8.95 - 9.05 mm (0.3524 - 0.3563 in.)
		Minimum	8.75 mm (0.3445 in.)
Valve guide bushing	Inside diameter Outside diameter for repair part	. STD O/S 0.05	5.510 - 5.530 mm (0.2169 - 0.2177 in.) 10.333 - 10.344 mm (0.4068 - 0.4072 in.) 10.383 - 10.394 mm (0.4088 - 0.4092 in.)
Valve	Valve overall length . . . Valve face angle Stem diameter . Stem oil clearance . . .. Margin thickness	STD Intake Exhaust Minimum Intake Exhaust. . Intake Exhaust STD Intake Exhaust Maximum Intake Exhaust STD Maximum	95.45 mm (3.5779 in.) 95.40 mm (3.7559 in.) 94.95 mm (3.7382 in.) 94.90 mm (3.7362 in.) 44.5° 5.470 - 5.485 mm (0.2154 - 0.2159 in.) 5.465 - 5.480 mm (0.2152 - 0.2157 in.) 0.025 - 0.060 mm (0.0010 - 0.0024 in.) 0.030 - 0.065 mm (0.0012 - 0.0026 in.) 0.08 mm (0.0031 in.) 0.10 mm (0.0039 in.) 1.0 mm (0.039 in.) 0.5 mm (0.020 in.)
Valve spring	Deviation Free length Installed tension at 33.8 mm (1.331 in.)	Maximum	2.0 mm (0.079 in.) 45.50 mm (1.7913 in.) 186 - 206 N (19.0 - 21.0 kgf, 41.9 - 46.3 lbf)
Valve lifter	Lifter diameter Lifter bore diameter Oil clearance	. . STD Maximum	30.966 - 30.976 mm (1.2191 - 2.2195 in.) 31.000-31.016 mm (1.2205-1.2211 in.) 0.024 - 0.050 mm (0.0009 - 0.0020 in.) 0.07 mm (0.0028 in.)
Camshaft	Thrust clearance . Journal oil clearance . . . Journal diameter Circle runout Cam lobe height . . . Camshaft gear backlash .	STD Maximum STD Intake Exhaust Maximum Intake Exhaust . Maximum STD Intake Exhaust Minimum Intake Exhaust STD Maximum	0.040 - 0.090 mm (0.0016 - 0.0035 in.) 0.12 mm (0.0047 in.) 0.035 - 0.072 mm (0.0014 - 0.0028 in.) 0.025 - 0.062 mm (0.0010 - 0.0024 in.) 0.10 mm (0.0039 in.) 0.09 mm (0.0035 in.) 26.959 - 26.975 mm (1.0614 - 1.0620 in.) 0.06 mm (0.0024 in.) 42.932 - 43.032 mm (1.6902 - 1.6942 in.) 42.764 - 42.864 mm (1.6836 - 1.6876 in.) 42.78 mm (1.6842 in.) 42.61 mm (1.6776 in.) 0.020 - 0.200 mm (0.0008 - 0.0079 in.) 0.30 mm (0.0188 in.)
	Camshaft gear spring end free distance		18.2 - 18.8 mm (0.712 - 0.740 in.)
Air intake chamber	Warpage	Maximum	0.10 mm (0.0039 in.)
Intake manifold	Warpage Air intake chamber side Cylinder head side	. Maximum Maximum	. 0.15 mm (0.0059 in.) 0.08 mm (0.0031 in.)
Exhaust manifold	Warpage	Maximum	0.50 mm (0.0196 in.)
VSV for Active Control Engine Mount	Resistance	at 20°C (68°F)	18 - 22 Ω
Cylinder block	Cylinder head surface warpage Cylinder bore diameter	Maximum Maximum	0.07 mm (0.0028 in.) 87.500 - 87.512 mm (3.4449 - 3.4453 in.) 87.52 mm (3.4457 in.)
		12 pointed head main bearing cap bolt diameter
	at tension portion STD		7.500 - 7.600 mm (0.2953 - 0.2992 in.)
		Minimum	7.20 mm (0.2835 in.)
Piston and piston ring	Piston diameter
	at 23.2 mm (0.913 in.) from the piston head		87.406 - 87.416 mm (3.4412 - 3.4416 in.)
	Piston oil clearance Piston ring groove clearance Piston ring end gap	STD Maximum No.1 No.2 STD No.1 No.2 Oil Maximum No.1 No.2 Oil	0.084 - 0.106 mm (0.0033 - 0.0042) 0.13 mm (0.0051 in.) 0.020 - 0.070 mm (0.0008 - 0.0028 in.) 0.020 - 0.060 mm (0.0008 - 0.0024 in.) 0.25 - 0.35 mm (0.0098 - 0.0138 in.) 0.35 - 0.45 mm (0.0138 - 0.0177 in.) 0.15 - 0.40 mm (0.0059 - 0.0157 in.) 0.95 mm (0.0374 in.) 1.05 mm (0.0413 in.) 1.00 mm (0.0394 in.)
Connecting rod	Thrust clearance	STD	0.15-0.30 mm (0.0059 - 0.0118 in.)
		Maximum	0.35 mm (0.0138 in.)
Connecting rod thickness
	Connecting rod bearing center wall thickness		20.80 - 20.85 mm (0.8189 - 0.8209 in.)
	Reference . . . Connecting rod oil clearance Rod out-of-alignment Rod twist Bushing inside diameter Piston pin diameter Bushing oil clearance Connecting rod bolt diameter	Mark 1 Mark 2 Mark 3 Mark 4 STD Maximum Maximum per 100 mm (3.94 in.) Maximum per 100 mm (3.94 in.) STD Maximum at tension portion STD Minimum	1.484 - 1.487 mm (0.0584 - 0.0585 in.) 1.487 - 1.490 mm (0.0585 - 0.0587 in.) 1.490 - 1.493 mm (0.0587 - 0.0588 in.) 1.493 - 1.496 mm (0.0588 - 0.0589 in.) 0.038 - 0.064 mm (0.0015 - 0.0025 in.) 0.08 mm (0.0031 in.) 0.05 mm (0.0020 in.) 0.15 mm (0.0059 in.) 22.005 - 22.014 mm (0.8663 - 0.8667 in.) 21.997 - 22.006 mm (0.8660 - 0.8664 in.) 0.005 - 0.011 mm (0.0002 - 0.0004 in) 0.05 mm (0.0020 in.) 7.2 - 7.3 mm (0.284 - 0.287 in.) 7.0 mm (0.276 in.)
Crankshaft	Thrust clearance	STD	0.04 - 0.24 mm (0.0016 - 0.0095 in.)
		Maximum	0.30 mm (0.0118 in.)
	Thrust washer thickness		1.930 - 1.980 mm (0.0760 - 0.0780 in.)
	Main journal oil clearance	STD No.1 and No.4	0.014 - 0.034 mm (0.0006 - 0.0013 in.)
		No.2 and No.3	0.026 - 0.046 mm (0.0010 - 0.0018 in.)
	Maximum No.1 and No.4		0.05 mm (0.0020 in.)
		No.2 and No.3	0.06 mm (0.0024 in.)
	Main journal diameter		60.988 - 61.000 mm (2.4011 - 2.4016 in.)
		Main bearing center wall thickness
	Reference Crank pin diameter Circle runout	Mark 1 Mark 2 Mark 3 Mark 4 Mark 5 Mark 6 Mark 7 Maximum	2.486 - 2.489 mm (0.0979 - 0.0980 in.) 2.489 - 2.492 mm (0.0980 - 0.0981 in.) 2.492 - 2.495 mm (0.0981 - 0.0982 in.) 2.495 - 2.498 mm (0.0982 - 0.0983 in.) 2.498 - 2.501 mm (0.0983 - 0.0985 in.) 2.501 - 2.504 mm (0.0985 - 0.0986 in.) 2.504 - 2.507 mm (0.0986 - 0.0987 in.) 52.992 - 53.000 mm (2.0863 - 2.0866 in.) 0.06 mm (0.0024 in.)
	Main journal taper and out-of-round	Maximum	0.02 mm (0.0008 in.)
	Crank pin taper and out-of-round	Maximum	0.02 mm (0.0008 in.)