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Back Door: Reassembly

  1. INSTALL BACK DOOR PULL HANDLE 
  2. INSTALL BACK DOOR GARNISH 
    1. Install the back door garnish with the nut.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    2. Install the outside handle with the 2 nuts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

      Fig 1: Installing Back Door Pull Handle
      G03382073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL LICENSE LIGHT COVERS 

    Install the 2 license light covers with the 2 screws.

  4. INSTALL BACK DOOR LOCK 

    HINT:

    Apply MP grease to the sliding surface of the back door lock.

    1. Connect the connector.
      Fig 2: Locating Back Door Lock Greasing Points
      G03382074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the back door lock with the 4 bolts.

      Torque: 13 N.m (133 kgf.cm, 10 ft.lbf) 

      Fig 3: Installing Back Door Lock
      G03382075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL DOOR LOCK ACTUATOR 
    1. Connect the connector.
    2. Install the door lock actuator with the 2 nuts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    3. Connect the link from the back door lock.
      Fig 4: Installing Back Door Lock Actuator
      G03382076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL BACK DOOR LOCK CONTROL 
    1. Connect the cable.
    2. Install the back door lock control with the 2 bolts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

      Fig 5: Installing Back Door Lock Control
      G03382077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL KEY CYLINDER 
    1. Install the key cylinder with the 2 bolts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    2. Connect the connector and link.
      3. Fig 6: Installing Key Cylinder
      G03382078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR COMBINATION LIGHTS 

    HINT:

    Use the same manner described above to the other side.

    1. Install the combination light and packing with the 4 nuts.
    2. Connect the connector.
  9. INSTALL REAR WIPER MOTOR 
    1. Install the rear wiper motor and tighten the 3 bolts.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    2. Connect the connector.
    3. Install the washer and nut on the outer side of back door panel.

      Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

      Fig 7: Installing Rear Wiper Motor
      G03382079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR WIPER ARM 
    1. Install the wiper arm and tighten the nut by hand. Operate the wiper once and turn the wiper switch OFF.
    2. Adjust the installation position of the wiper arm to the position as shown in the illustration.
      3. Fig 8: Installing Rear Wiper Arm
      G03382080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the rear wiper arm with the nut.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

  11. INSTALL BACK DOOR TRIM BOARD 

    Install the back door trim board to the back door panel.

    Fig 9: Installing Back Door Trim Board
    G03382081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL BACK DOOR TRIM COVERS 

    Install the trim covers to the body.

    Fig 10: Installing Back Door Trim Covers
    G03382082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL UPPER BACK DOOR TRIM 

    Install the upper back door trim to the back door panel.

    Fig 11: Installing Upper Back Door Trim
    G03382083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL UPPER BACK DOOR WINDOW PANEL TRIM 
    1. Install the high-mounted stop light to the upper back door window panel trim.
    2. Connect the connector, then install the upper back door window panel trim.
      Fig 12: Installing Upper Back Door Window Panel Trim
      G03382084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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