Section 463 (Air Conditioning): Condenser: Removal

WARNING: This page is about a different car, the 2005 Lexus GS 430 and 2005 Lexus GS 300. However, it is still accessible from the selected car via links, so may be relevant.

DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
HINT:

At the time of installation, please refer to the following item.

Evacuate air from refrigeration system.

Charge system with refrigerant and inspect for leakage of refrigerant.

Specified amount : 600 +/- 50 g (21.16 +/- 1.76 oz.)
REMOVE THESE PARTS:
1. Air cleaner duct
2. Air cleaner assembly
3. 2 radiator upper supports
  
  Fig 1: Removing 2 Radiator Upper Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT DISCHARGE HOSE AND LIQUID TUBE
Remove the 2 bolts and disconnect the hose and tube.

Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT:

At the time of installation, please refer to the following item.

Lubricate 2 new O-rings with compressor oil and install them to the hose and tube.

Fig 2: Disconnecting Discharge Hose And Liquid Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CONDENSER
1. Remove the 4 bolts and 2 brackets.
2. Push the radiator toward engine.
3. Push the condenser toward radiator and pull it upward.
HINT:

At the time of installation, please refer to the following item.

If condenser is replaced, add compressor oil to the condenser.

Add 40 cc (1.4 fl. oz)

Compressor oil: ND - OIL 8 or equivalent

Fig 3: Pushing Condenser Toward Radiator And Pulling Upward
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002