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Section 421 (Air Conditioning System - Diagnostics): Pre-Check

WARNING: This page is about a different car, the 2005 Lexus GS 430 and 2005 Lexus GS 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. WARNING FOR A/C COMPRESSOR LOCK 

    If compressor lock occur during A/C switch indicator on the A/C control assembly starts blinking. When this occurs, check for compressor lock (DTC B1422) using diagnosis trouble code check, then proceed to inspect the circuit or the component

    Compressor lock sensor circuit. -->(see DTC B1422/22 COMPRESSOR LOCK SENSOR CIRCUIT  )

    Fig 1: A/C Switch Indicator Blinking Chart
    G02941792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. LIST OF OPERATION METHODS 

    By operating each of the A/C control switches as shown in Fig 2 , it is possible to enter the diagnosis check mode

    Fig 2: A/C Control Diagnosis Diagram
    G02941793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INDICATOR CHECK 
    1. Turn the ignition switch on as pressing the A/C control AUTO switch and R/F.
      Fig 3: Identifying A/C Control Auto Switch And R/F
      G02941794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check that all the indicators light up and go off at 1 second intervals 4 times in succession.

      HINT:

      • After the indicator check is ended, the diagnostic trouble code check begins automatically.
      • Press the OFF switch when desiring to cancel the check mode.
        Fig 4: Identifying Blinking Pattern
        G02941795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. DTC CHECK (SENSOR CHECK) 
    1. Perform an indicator check. After the indicator check is completed, the system enters the DTC check mode automatically.
    2. Read the DTC displayed on the panel. Refer to the list of DTCs DIAGNOSTIC TROUBLE CODE CHART  when reading the DTCs (DTCs are output at the temperature display.). If the slower display is desired, press the Driver Side Temp. Control Switch and change it to step operation. Each time the Driver Side Temp. Control switch is pressed, the display changes by 1 step.
      Fig 5: Identifying Trouble Code Display
      G02941796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      W/ EMV only

      • If the buzzer sounds when a DTC is being read, it means the trouble indicated by that DTC continues to occur.
      • If the buzzer does not sound when a DTC is being read, it means the trouble indicated by that DTC occurred earlier (such as poor connector contacts, etc.).
        Fig 6: Identifying A/C Switch
        G02941797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. DTC CHECK USING LEXUS HAND-HELD TESTER 
    1. Hook up the LEXUS hand-held tester to the DLC3.
    2. Read the diagnostic trouble codes by following the prompts on the tester screen.

      Please refer to the LEXUS hand-held tester operator's manual for further details.

      Fig 7: Identifying DLC3 Connector
      G02941798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CLEARING DTC 
    1. Pull out the ECU-B2 fuse in Passenger Side J/B for 10 sec. or longer to clear the DTC memory.
    2. After reinserting the fuse, check that the normal code is output.
      Fig 8: Identifying ECU-B2 Fuse
      G02941799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CHECK DLC3 

    The vehicle's ECM uses the ISO 9141-2 communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 9141-2 format.

    Fig 9: Identifying DLC3 Connector Terminal
    G02941800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 10: Terminal & Resistance Condition Chart
    G02941801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DATA LIST 

    HINT:

    According to the DATA LIST displayed by LEXUS hand-held tester, you can read the value of the switch, sensor, actuator and so on without parts removal. Reading the DATA LIST as a first step of troubleshooting is one of the method to shorten the labor time.

    1. Connect the LEXUS hand-held tester to the DLC3.
    2. Turn the ignition switch ON.
    3. According to the display on tester, read the "DATA LIST".
      Fig 11: Data List Chart
      G02941802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. ACTIVE TEST 

    HINT:

    Performing the ACTIVE TEST using LEXUS hand-held tester allows the relay, VSV, actuator and so on to operate without parts removal. Performing the ACTIVE TEST as a first step of troubleshooting is one of the method to shorten the labor time.

    It is possible to display the DATA LIST during the ACTIVE TEST.

    1. Connect the LEXUS hand-held tester to the DLC3.
    2. Turn the ignition switch ON.
    3. According to the display on tester, read the "ACTIVE TEST".
      ACTIVE TEST

      Item Test Details Diagnostic Note
      A-C MAG CLUTCH Control the A/C magnet clutch ON/OFF -
  10. ACTUATOR CHECK 
    1. After entering the sensor check mode, press the R/F switch.
    2. Since each damper, motor and relay automatically operates at 1 second intervals beginning in order from 20 in the temperature display, check the temperature and air flow visually and manually.

      If a slower display is desired, press the A/C switch and change it to step operation. Every time the A/C switch is pressed, the display changes by 1 step.

      Fig 12: Identifying R/F Switch
      G02941803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • The buzzer sounds when the display trouble code changes.
      • Codes are displayed in order from the smaller to the larger numbers.
      • To cancel the check mode, press the OFF switch.
        Fig 13: Identifying A/C Switch
        G02941804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 14: Actuator Check Chart
        G02941805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002