Brake Actuator Assembly (W/O VSC): Replacement

WARNING: This page is about a different car, the 2004 Toyota Camry Solara. However, it is still accessible from the selected car via links, so may be relevant.

DRAIN BRAKE FLUID
NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Release the latch of the brake actuator connector to disconnect the connector.
2. Using SST, disconnect the 6 brake tubes from the brake actuator
  SST 09023-00100
  
  Fig 1: Disconnecting Brake Tubes From Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use tags or make a memo to identify the reconnection points.
  
  Fig 2: Identifying Reconnection Points
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 bolts and brake actuator with bracket.
  NOTE: Be careful not to damage the brake tubes and wire harness.
  
  Fig 3: Removing Brake Actuator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSY
1. Remove the 2 nuts and brake actuator from the brake actuator bracket.
INSTALL BRAKE ACTUATOR ASSY
1. Install the brake actuator to the brake actuator bracket with the 2 nuts.
  Torque: 8.0 N.m (82 kgf.cm, 71 in. lbf)
INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the brake actuator with bracket with the 3 bolts.
  Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
  
  NOTE: Be careful not to damage the brake tubes and wire harness.
  
  Fig 4: Installing Brake Actuator With Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, connect each brake line to the correct position of the brake actuator, as shown inFig 5 .
  SST 09023-00100
  
  Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
  
  Fig 5: Connecting Brake Line To Correct Position Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the brake actuator connector.
FILL RESERVOIR WITH BRAKE FLUID (SEE BRAKE FLUID )
BLEED MASTER CYLINDER (SEE BRAKE FLUID )
SST 09023-00100
BLEED BRAKE LINE (SEE BRAKE FLUID )
CHECK BRAKE FLUID LEAKAGE
CHECK FLUID LEVEL IN RESERVOIR (SEE BRAKE FLUID )
CONNECT BATTERY NEGATIVE TERMINAL
PERFORM INITIALIZATION (SEE INITIALIZATION )
HINT:

When disconnecting the negative battery terminal, it is necessary to initialize other systems.
CHECK BRAKE ACTUATOR WITH HAND-HELD TESTER (SEE ON-VEHICLE INSPECTION )