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Home >> Lexus >> 2002 >> SC 430 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Valve Clearance >> Adjustment

Valve Clearance: Adjustment

  1. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY, see  REPLACEMENT  . 
  2. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH, see  REPLACEMENT  . 
  3. SET NO.1 CYLINDER TO TDC/COMPRESSION 
    1. Turn the crankshaft damper, and align its groove with timing mark "0" of the timing belt No. 1 cover.
      Fig 1: Aligning Crankshaft Damper With Timing Mark
      G03387231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check that the timing marks (1 dot mark) of the intake and exhaust camshaft gears on the LH bank are aligned.
      Fig 2: Checking Intake And Exhaust Camshaft Timing Mark Alignment
      G03387232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If not, turn the crankshaft 1 revolution (360°) and align the mark as above.

  4. INSPECT VALVE CLEARANCE 
    1. Check the only the valves indicated.
      Fig 3: Locating Valves On RH And LH Bank (1 Of 2)
      G03387233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a feeler gauge, measure the clearance between the valve lifter and camshaft.
      2. Record the out-of-specification valve clearance measurements. They will be used later to determine the required replacement adjust shim.
      VALVE CLEARANCE SPECIFICATIONS (COLD)

      Intake 0.15 - 0.25 mm (0.006 - 0.010 in.)
      Exhaust 0.25 - 0.35 mm (0.010 - 0.014 in.)
    2. Turn the crankshaft 1 revolution (360°) and align the mark as above (See procedure in step 3).
    3. Check only the valves indicated as shown. Measure the valve clearance (See procedure in step (a)).
      Fig 4: Locating Valves On RH And LH Bank (2 Of 2)
      G03387234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CAMSHAFT, see  REPLACEMENT  . 
  6. REMOVE NO. 3 CAMSHAFT SUB-ASSEMBLY, see  REPLACEMENT  . 
  7. ADJUST VALVE CLEARANCE 
    1. Using a magnet with powerful force, remove the valve lifter and adjusting shim.
      NOTE:
      • Since shims might drop inside the cylinder head, the operation should be performed slowly.
      • Shims should be classified by the installation.
    2. Determine the replacement adjusting shim size according to the these Formula or Charts:
      1. Using a micrometer, measure the thickness of the removed shim.
      2. Calculate the thickness of a new shim so that the valve clearance comes within the specified value.

        T = Thickness of removed shim

        A = Measured valve clearance

        N = Thickness of new shim

      INTAKE AND EXHAUST VALVE SHIM SPECIFICATIONS

      Intake N = T + (A - 0.20 mm (0.008 in.))
      Exhaust N = T + (A - 0.30 mm (0.012 in.))
      Fig 5: Identifying Valve Adjustment Shim
      G03387235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Select a new shim with a thickness as close as possible to the calculated value.
      NOTE: Shims are available in 41 increments of 0.020 mm (0.0008 in.), from 2.00 mm (0.0787 in.) to 2.80 mm (0.1102).
    4. Reinstall a new adjusting shim to the spring retainer.
    5. Reinstall the valve lifter.
  8. INSTALL N0.3 CAMSHAFT SUB-ASSEMBLY, see  REPLACEMENT  . 
  9. INSTALL CAMSHAFT, see  REPLACEMENT  . 
  10. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH, see  REPLACEMENT  . 
  11. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY, see  REPLACEMENT  . 
    Fig 6: Adjusting Shim Selection Chart (Intake)
    G03387236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 7: Adjusting Shim Selection Chart (Exhaust)
    G03387237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002