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Rear Heater Unit: Disassembly

WARNING: This page is about a different car, the 2003 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE AIR MIX SERVOMOTOR 

    Remove the 3 screws and the air mix servomotor.

    Fig 1: Removing Air Mix Servomotor Screws
    G01352451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE HEATER RADIATOR 
    1. Remove the 3 screws and 2 clamps
    2. Pull out the heater radiator.
      Fig 2: Removing Heater Radiator Screws And Clamps
      G01352452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 screws, 2 clamps and the heater radiator pipes.
    4. Remove the 2 O-rings.

      HINT:

      At the time of reassembly, do not reuse the O-rings

      Fig 3: Removing Screws And Clamps Of Heater Radiator Pipes
      G01352453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE POWER TRANSISTOR 

    Remove the 2 screws and the power transistor.

    Fig 4: Removing Power Transistor Screws
    G01352454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE BLOWER MOTOR 
    1. Remove the 3 screws and the cover.
    2. Remove the 4 screws, the 3 holding springs and separate the heater cases.
      Fig 5: Removing Blower Motor Screws
      G01352455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the nut and the fan.
      Fig 6: Removing Nut And Fan
      G01352456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the screws and the blower motor.
      Fig 7: Removing Screws And Blower Motor
      G01352457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002