Compressor And Magnetic Clutch: Installation

WARNING: This page is about a different car, the 2003 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL COMPRESSOR
1. Install the compressor with 3 bolts.
  Torque: 49 N.m (500 kgf.cm, 36 ft.lbf)
2. Connect the connector.
INSTALL FRONT DRIVE SHAFT LH (See AXLE SHAFTS )

Fig 1: Installing Compressor Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT DISCHARGE AND SUCTION HOSES
Connect the both suction hoses with 2 bolts.

Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)

NOTE: Hose should be connected immediately after the caps have been removed.

HINT:

Lubricate 2 new O-rings with compressor oil and install them to the suction hoses.

Fig 2: Connecting Discharge And Suction Hoses
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AND CHECK DRIVE BELT (See INSTALLATION , DRIVE BELT )
CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT Specified amount: 1,050 +/- 50 g (37.04 +/- 1.76 oz.)
INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leaks of the refrigerant. If there is a leakage, check the tightening torque at the joints.
INSPECT A/C OPERATION