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Compressor And Magnetic Clutch: Disassembly

WARNING: This page is about a different car, the 2003 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE PRESSURE PLATE 
    1. Using SST and a socket wrench, remove the shaft bolt.

      Torque: 13.2 N.m (135 kgf.cm, 9 ft.lbf) 

      SST 07112-76060

      Fig 1: Remove Compressor Shaft Bolt
      G01352469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install SST on the pressure plate.

      SST 07112-66040

      Fig 2: Installing SST On Pressure Plate
      G01352470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and socket wrench, remove the pressure plate.

      SST 07112-66040, 07112-76060

      Fig 3: Removing Pressure Plate
      G01352471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the shims from the pressure plate.
      Fig 4: Removing Shims From Pressure Plate
      G01352472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE ROTOR 
    1. Using SST, remove the snap ring.

      SST 95994-10020

      Fig 5: Remove Snap Ring
      G01352473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: At the time of reassembly, the snap ring should be installed so that beveled side facing up.
      Fig 6: Installing Snap Ring Beveled Side Facing Up
      G01352474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a plastic hammer, tap the rotor off the shaft.
      NOTE: Be careful not to damage the pulley when tapping on the rotor.
      Fig 7: Tapping Rotor Off The Shaft
      G01352475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STATOR 
    1. Disconnect the stator lead wire from the compressor housing.
      Fig 8: Removing Stator Lead Wire From Compressor Housing
      G01352476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the snap ring.

      SST 95994-10020

      Fig 9: Removing Snap Ring
      G01352477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: At the time of reassembly, the snap ring should be installed so that its beveled side facing up.
      Fig 10: Installing Snap Ring Beveled Side Facing Up
      G01352478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. .
      Fig 11: Removing Stator
      G01352479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002