Cooling System (Mechanical): Radiator: Disassembly

1. Remove the drain plug.
2. Remove the O-ring.

1. Remove the ECT switch.
2. Remove the O-ring.

1. SST 09230--01010

1. Install the claw to the overhaul handle, inserting it in the hole in part A as shown in the diagram.
2. While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
   1. Dimension B: 0.2--0.3 mm (0.008--0.012 in.) 
   NOTE: If this adjustment is not done the claw may be damaged.
   Fig 1: Identifying Assemble SST

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Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

1. SST 09230-01010

Fig 2: Using SST To Release Caulking

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Lightly tap the bracket of the radiator (or radiator inlet or outlet) with a soft-faced hammer, and remove the tank and the O-ring.

Fig 3: Using Soft-Faced Hammer To Remove Tank And O-Ring

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1. Loosen the nut, and remove the cooler pipe. Remove the 2 cooler pipes.
2. Remove the 2 nuts and 2 plate washers.
3. Remove the oil cooler and 2 O-rings.

Fig 4: Removing 2 Nuts And 2 Plate Washers

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