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Cooling System (Mechanical): Thermostat: Installation

  1. PLACE THERMOSTAT IN WATER INLET HOUSING 
    1. Install a new gasket to the thermostat.
    2. Insert the thermostat into the water inlet housing with the jiggle valve facing straight upward.
      NOTE: The jiggle valve may be set within 30° of either side of the prescribed position.
      Fig 1: Aligning Thermostat Jiggle Valve
      G03138603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL WATER INLET 

    Install the water inlet with the 3 nuts.

    Torque: 19 N.m (195 kgf.cm, 14 ft.lbf) 

  3. FILL WITH ENGINE COOLANT (See  COOLING SYSTEM BLEEDING  ) 
  4. START ENGINE AND CHECK FOR ENGINE COOLANT LEAKS 
  5. INSTALL AIR CLEANER INLET 
    Fig 2: Installing Water Inlet
    G03138604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002