Transfer Case Input Seal (G2339616): Removal
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
The following step(s) applies to:
Plug in hybrid electric vehicles only
- If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
- It is the responsibility of the Electric Vehicle Senior Authorised Person (EVSAP) to make sure they comply with any local legislation for work on High Voltages (HV).
- The approved Personal Protection Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE must be checked for signs of damage before each use, if damaged, replacement PPE must be obtained before doing this procedure.
- All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
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WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
This procedure involves work on components associated with the High Voltage (HV) system. Only technicians qualified to Electric Vehicle Competent Person (EVCP) level or higher are allowed to do this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.
Refer to: ELECTRIC VEHICLE SAFETY RULES .
Power Down the High Voltage (HV) system. Only technicians qualified to EVAP level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.
Refer to: HYBRID ELECTRIC VEHICLE POWER DOWN/UP .
- Refer to high voltage electrical connector operation and inspection document before disconnecting any high voltage electrical connectors.
Refer to: HIGH VOLTAGE ELECTRICAL CONNECTOR OPERATION AND INSPECTION .
The following step(s) applies to:
All vehicles
- Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING .
- Remove the transfer case.
Refer to: TRANSFER CASE - V8 S/C 5.0L PETROL .
Refer to: TRANSFER CASE - TDV8 4.4L DIESEL .
Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL - PHEV .
Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL .
Refer to: TRANSFER CASE - INGENIUM I6 3.0L PETROL .
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CAUTION: Care must be taken to avoid damage to the seal register and running surface.
Carefully remove and discard the oil seal.
Special Tool(s): 100-012 , 100-012-01 , 308-375