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Home >> Land Rover >> 2021 >> Range Rover SVAutobiography Dynamic Blk. >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - Twin Speed Transfer Case -- Range Rover/L405 >> Transfer Case - Vehicles With: Twin Speed Transfer Case (G1699533) >> Removal And Installation >> Transfer Case Front Output Shaft Bearing (G2339354) >> Removal

Transfer Case Front Output Shaft Bearing (G2339354): Removal

NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to: 

Plug in hybrid electric vehicles only

WARNING:
  • If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
  • It is the responsibility of the Electric Vehicle Senior Authorised Person (EVSAP) to make sure they comply with any local legislation for work on High Voltages (HV).
  • The approved Personal Protection Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE must be checked for signs of damage before each use, if damaged, replacement PPE must be obtained before doing this procedure.
NOTE:
  • All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the High Voltage (HV) system. Only technicians qualified to Electric Vehicle Competent Person (EVCP) level or higher are allowed to do this procedure.  It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES .

  2. G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Down the High Voltage (HV) system. Only technicians qualified to EVAP level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

    Refer to: HYBRID ELECTRIC VEHICLE POWER DOWN/UP .

  3. Refer to high voltage electrical connector operation and inspection document before disconnecting any high voltage electrical connectors.

    Refer to: HIGH VOLTAGE ELECTRICAL CONNECTOR OPERATION AND INSPECTION .

The following step(s) applies to: 

All vehicles

  1. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING .

  2. Remove the transfer case.

    Refer to: TRANSFER CASE - V8 S/C 5.0L PETROL .

    Refer to: TRANSFER CASE - TDV6 3.0L DIESEL/TDV6 3.0L DIESEL - GEN 1.5/TDV6 3.0L DIESEL - GEN 2 

    Refer to: TRANSFER CASE - TDV8 4.4L DIESEL .

    Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL - PHEV .

    Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL .

    Refer to: TRANSFER CASE - INGENIUM I6 3.0L PETROL .

  3. With assistance, secure the transfer case with its transmission mating face down on a flat surface.
  4. G11707646Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the Noise, Vibration and Harshness (NVH) damper.
  5. G11707373Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the Transmission Control Module (TCM).
  6. G11707648Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the sensor.
  7. CAUTION: Make sure the bolt holes are clean and free of swarf.
    G11707662Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 19 transfer case bolts.

  8. CAUTION: Care must be taken when turning the transfer case over. The transfer case halves must not be allowed to separate.

    With assistance, release the transfer case and secure with the rear face of the transfer case facing down on a flat surface.

  9. CAUTION: Care must be taken to avoid damage to the mating surfaces.
    G11600163Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use a soft faced mallet to release the front casing.

  10. Clean the component mating face.
  11. G11600165Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use the special tool to support the output shaft flange.

    Special Tool(s): JLR-308-926 

  12. G11707653Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the circlip.

  13. CAUTION: Do not use excessive force whilst removing the flange assembly.
    G11707654Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front output shaft and flange assembly.

  14. G11600168Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use a suitable tool to remove the seal.
    • Discard the seal.
  15. G11600169Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the bearing

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