Transfer Case Chain (G2375898): Installation

The following step(s) applies to: 

All vehicles

1. CAUTION: Make sure that the chain is installed with the chain link facing down.

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   Install the transfer case chain assembly.

2. CAUTION: Make sure that the component is clean and free of foreign material.

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   Install the magnetic filter.

3. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Apply a 2 mm bead of sealant to one surface of the transfer case mating face, as shown.

4. CAUTION:

   • Make sure that the input shaft spacer is located correctly.
   • The input shaft and fluid pump assembly must be supported and held in place by hand, until it is located securely into the clutch assembly.

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   Install the front half of the transfer case.

5. CAUTION: Care must be taken when turning the transfer case over. The transfer case halves must not be allowed to separate.

   With assistance, release the transfer case and secure with its transmission mating face down on a flat surface.

6. CAUTION: Only tighten the bolts finger-tight at this stage.

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   Install and tighten the 19 bolts finger tight.

7. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Tighten the 2 bolts to the correct torque.

   Torque  : 10Nm 

8. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Fully tighten the 19 bolts.

   Torque  : 35Nm 

9. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   • Install the Transmission Control Module (TCM).
   • Install and tighten the 2 bolts.

     Torque  : 35Nm 

10. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Install the Noise, Vibration and Harshness (NVH) damper.
    • Install and tighten the bolt.

      Torque  : 75Nm 

11. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Install the sensor.
    • Install and tighten the 2 bolts.

      Torque  : 5Nm 

12. NOTE: This step is only required if previously removed.

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    • Install the heatshield.
    • Install and tighten the 3 bolts.

      Torque  : 8Nm 

13. NOTE: This step is only required if previously removed.

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    • Install the heatshield.
    • Install and tighten the 2 bolts.

      Torque  : 8Nm 

14. With assistance, release the transfer case from the flat surface.
15. Install the transfer case.

    Refer to: TRANSFER CASE - TDV6 3.0L DIESEL/TDV6 3.0L DIESEL - GEN 1.5/TDV6 3.0L DIESEL - GEN 2 .

    Refer to: TRANSFER CASE - TDV8 4.4L DIESEL 

    Refer to: TRANSFER CASE - V8 S/C 5.0L PETROL .

    Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL - PHEV .

    Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL .

    Refer to: TRANSFER CASE - INGENIUM I6 3.0L PETROL .

    Refer to: TRANSFER CASE - INGENIUM I6 3.0L PETROL .

The following step(s) applies to: 

Plug in hybrid electric vehicles only

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   Power Up the High Voltage (HV) system. Only technicians qualified to EVAP level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

   Refer to: HYBRID ELECTRIC VEHICLE POWER DOWN/UP .

The following step(s) applies to: 

All vehicles

1. • Connect the Jaguar Land Rover approved diagnostic equipment.

     General Equipment: Jaguar Land Rover approved diagnostic equipment 

   • Start the diagnostic service function "transfer case-transfer case control module replacement".
   • Start the service function "transfer case-absolute position sensor replacement".
   • Clear any Diagnostic Trouble Codes (DTCs) after calibration and check for correct operation.