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Home >> Land Rover >> 2016 >> LR4 Base >> Repair and Diagnosis (Single Page) >> Transmission >> Transfer Case >> Transfer Case - Vehicles With: Single Speed Transfer Case -- LR4/L319 >> Transfer Case - [+] Single Speed Transfer Case >> Transfer Case Front Output Seal >> Removal And Installation >> Installation

Removal And Installation: Installation

CAUTION: During the installation, make sure that all components are clean and free from foreign material.
  1. G11600015

    Position the special tool as shown, to support the transfer casing during the next step.

    Special  Tool(s): JLR-308-926

  2. CAUTION:
    • The chamfer on the bearing inner track must face the seal.
    • The transfer casing must be supported by the special tool on a flat surface during the next step.
    G11600016

    Install the bearing.

    Special  Tool(s): 308-620, JLR-308-926

  3. G11600017

    Install the seal.

    Special  Tool(s): 308-636

  4. CAUTION:
    • Centralize the snap ring in the snap ring groove before installing the output flange.
    • Extreme care is necessary to make sure the snap ring enters the bearing squarely.
    • Install a new snap ring.
    G11600018

    Using the special tool and with assistance, install the drive flange.

    Special  Tool(s): 205-818

  5. CAUTION: Make sure that the component is installed to the noted removal position.
    G11600009
  6. CAUTION:
    • Make sure that the components are installed to the noted removal position.
    • The dark links in the chain face up as shown.
    G11600008
  7. CAUTION: Make sure that the component is installed to the noted removal position.
    G11600021
  8. G11600022

    Apply a 2 mm bead of sealant to one surface of the transfer case mating face, as shown.

  9. G11600023
  10. CAUTION: Only tighten the bolts finger-tight at this stage.
    G11600004
  11. G11600025

    Torque Specification: 10 Nm 

  12. G11600004

    Torque Specification: 35 Nm 

  13. Refer to: Transfer Case - V6 S/C 3.0L Petrol .

    Refer to: Transfer Case - TDV6 3.0L Diesel .

  14. Refer to: Transfer Case Draining and Filling .
  15. Connect the battery ground cable.

    Refer to: Specifications .

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