Transfer Case - Vehicles With: Twin Speed Transfer Case: Specifications
SEALERS AND LUBRICANTS
| ITEM | SPECIFICATION | ||
|---|---|---|---|
| (1) Recommended oil | Shell TF 0753 | ||
| Capacity - Wet and dry fill | 1.5 liters, (2.6 pints) (1.5 US quarts) | ||
| Input shaft splines grease | Weicon TL7391 | ||
| Transfer case sealant | TL 7990 Hylomar black 102 or equivalent | ||
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CAUTION:
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GENERAL SPECIFICATIONS
| ITEM | SPECIFICATION |
|---|---|
| Model | DD295 |
| Type | Two speed, permanent four wheel drive transfer box having synchronized low to high ratio shift on the move facility with an actively controlled wet clutch and 50/50 torque split across the center differential |
| Clutch type | Wet, multi-plate |
| Maximum torque capacity | 2500 Nm (1842.5 lb-ft) |
| Ratios: | |
| High | 1:1 |
| Low | 2.93:1 |
| Maximum shift speeds: | |
| High to low ratio | 0 kph (0 mph) |
| Low to high ratio | 60 kph (37.2 mph) |
TORQUE SPECIFICATIONS
| DESCRIPTION | NM | LB-FT | ||||
|---|---|---|---|---|---|---|
| Transfer case fluid drain plug | 28 | 21 | ||||
| Transfer case fluid filler/level plug | 28 | 21 | ||||
| Transmission support insulator to transfer case bolts | 60 | 44 | ||||
| Transfer case to transmission bolts | 45 | 33 | ||||
| Wiring bracket bolts | 25 | 18 | ||||
| Earth strap bolt | 25 | 18 | ||||
| (2) Transfer case shift motor bolts | 35 | 26 | ||||
| (2) Transfer case clutch control solenoid bolts | 5 | 4 | ||||
| (2) Transfer case high/low range position sensor bolts | 5 | 4 | ||||
| (1) Front driveshaft to transfer case output flange: | ||||||
| Stage 1 | 45 | 33 | ||||
| Stage 2 | Further 90° | Further 90° | ||||
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