LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2003 >> Freelander HSE >> Repair and Diagnosis >> Engine Performance >> System >> Emission Control >> 17.45.40 Cooler - EGR - Td4 >> Remove

17.45.40 Cooler - EGR - Td4: Remove

  1. Disconnect battery earth lead.
  2. Remove camshaft cover.

  3. Mark EGR pipe and cooler to aid refit.
    Fig 1: Removing Pipe, EGR Cooler To EGR Valve
    G03469386Courtesy of LAND ROVER NORTH AMERICA, INC.
  4. Loosen clamps EGR pipes to cooler and move clamps aside.
  5. Remove pipe, EGR cooler to EGR valve.
    Fig 2: Removing Bolt Securing Fuel Rails To Support Bracket
    G03469387Courtesy of LAND ROVER NORTH AMERICA, INC.
  6. Remove bolt securing fuel rails to support bracket.
  7. Remove bolt securing turbocharger outlet pipe to support bracket.
  8. Remove underbelly panel.

    Fig 3: Removing Bolt Securing Turbo Outlet Pipe To Upper Coolant Rail
    G03469388Courtesy of LAND ROVER NORTH AMERICA, INC.
  9. Remove bolt securing turbo outlet pipe to upper coolant rail.
    Fig 4: Removing 2 Bolts Securing Pipe Support Bracket To Engine Lifting Bracket
    G03469389Courtesy of LAND ROVER NORTH AMERICA, INC.
  10. Remove 2 bolts securing pipe support bracket to engine lifting bracket, remove support bracket.
    Fig 5: Removing Vacuum Hose Clip
    G03469390Courtesy of LAND ROVER NORTH AMERICA, INC.
  11. Release clip and remove vacuum hose.
  12. Remove 3 bolts securing EGR cooler to cylinder head and lifting bracket.
  13. Lift EGR cooler from mounting and position a container beneath coolant hoses.
  14. Release clips and remove hoses from EGR cooler allow coolant to drain.
  15. Remove EGR cooler.