Transfer Case Overhaul - Borg WARNER

• Description & Operation
  • Notes
  • Power Flow
    • Operation
    • High Ratio
    • Low Ratio
  • Differential & Viscous Coupling
• Lubrication
• On-Vehicle Service
  • Rear Output Shaft Oil Seal
  • Front Output Shaft Oil Seal
  • High/Low Linkage Adjustment
• Symptom Diagnosis
  • Oil Leaks
  • Loss Of Drive - No Abnormal Noise From Box
  • Knocking Or Rattling Noise In High & Low Ratio
  • Abnormal Noise In Operation
  • Transmission Wind Up
  • Vibration Or Harshness
• Removal & Installation
  • Transfer Case Assembly
    • Notes
    • Removal
    • Installation
• Overhaul
  • Component Identification
    • Front Housing & Viscous Coupling Unit
    • Main Case Assembly
    • Rear Output Housing
  • Disassembly, Inspection & Assembly
    • Notes
    • Rear & Front Output Housing
    • Front & Rear Cover - Main Casing
    • Transfer Sprocket, Center Differential Assembly & Chain
    • Bearing Carrier & Transfer Shaft
    • Selector Fork Assembly
    • Planetary Set (Epicyclic Unit)
    • Rear Cover Main Case - Disassembly & Inspection
    • Rear Cover Main Case - Assembly
    • Front Cover Main Case - Disassembly & Inspection
    • Front Cover Main Case - Assembly
    • Planetary Set (Epicyclic Unit) & Oil Pump - Disassembly & Inspection
    • Oil Pump & Filter - Disassembly & Inspection
    • Oil Pump & Filter - Assembly
    • Planetary Set & Annulus - Assembly
    • Selector Fork - Dismantle & Inspection
    • Selector Fork - Assembly
    • Bearing Carrier - Disassembly, Inspection & Assembly
    • Transfer Shaft & Sprocket - Inspection & Assembley
    • Chain - Inspection
    • Center Differential & Sprocket - Disassembly & Inspection
    • Center Differential - Disassembly & Inspection
    • Differential Pinions - Rolling Resistance
    • Center Differential - Assembly
    • Center Differential Sprocket - Assembley
    • Transfer Sprocket, Center Differential Assembly & Chain - Assembly
    • Front & Rear Cover - Main Casing - Assembly
    • Rear Output Housing - Disassembly & Inspection
    • Viscous Unit Rolling Resistance - Bench Check
    • Rear Output Housing - Assembly
    • Front Output Housing - Dismantle & Inspection
    • Front Output Housing - Assembley
  • Overhaul Illustrations
• Torque Specifications