Removal & Installation: Engine: Installation
- Fit lifting chains to engine. Raise engine using hoist.
- Lower engine into engine compartment. Ensure all components are clear of engine assembly.
- With assistance, maneuver engine until bottom 2 engine and bellhousing bolt holes align. Ensure that 2 cylinder block dowels locate in bell housing.
- Fit 2 bolts and partially tighten.
- Remove jack and lower hoist until engine rests securely on engine mounting brackets.
- Fit top 2 bell housing securing bolts. Tighten to 41 N.m (30 ft. lbs.).
- Fit remaining bell housing to cylinder block bolts, and tighten to 41 N.m (30 ft. lbs.).
- With assistance, rotate crankshaft pulley, line up marked holes in drive plate and torque converter. Fit 2 bolts and tighten to 40 Nm.
- Rotate crankshaft 180° and fit remaining 2 bolts tighten to correct torque, 41 N.m (30 ft. lbs.).
- Fit NEW gasket and refit bottom cover, tighten bolts to 9 N.m (80 INCH lbs.).
- Fit NEW exhaust flange gaskets, fit exhaust to manifold.
- Refit all harnesses, ground straps breather pipes and hoses at rear of engine.
- Raise engine and refit engine mounting rubbers, tighten nuts to 20 N.m (15 ft. lbs.).
- Remove temporary lifting eye ETC 5964 and reverse instructions 1 to 23, ensuring that all electrical plugs and harnesses are fitted in correct locations.