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Home >> Kia >> 2024 >> Soul S >> Repair and Diagnosis >> External Pages >> Different car >> Section 8 (Air Conditioning System) >> Refrigerant Line >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2025 Kia Soul. However, it is still accessible from the selected car via links, so may be relevant.
  1. If the compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few minutes, then shut the engine off.
  2. Disconnect the negative (-) battery terminal.
  3. Recover the refrigerant with a recovery/charging station.
  4. Remove the engine mounting support bracket.

    (Refer to Engine Mechanical System - "ENGINE MOUNTING ")

  5. Remove the bolts and the expansion valve (A) from the evaporator core.

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    G15717226Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the nuts, and then disconnect the discharge line (A) and liquid line (B) from the condenser.

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    G15717227Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the A/C pressure transducer connector (A).
    G15717228Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the engine room under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  9. Remove the bolts, then disconnect the suction line (A) and discharge line (B) from the compressor.

    Tightening torque: 

    21.6 - 32.4 N.m (2.2 - 3.3 kgf.m, 15.9 - 23.9 lb.ft)

    Information 

    • Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.
    G15717229Courtesy of KIA MOTORS AMERICA, INC.
  10. Loosen the bracket mounting bolt and nut from suction & liquid assembly (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

  11. Remove the suction & liquid tube assembly (A) by loosening the mounting bolts.
G15717230Courtesy of KIA MOTORS AMERICA, INC.