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Repair Procedures: Reassembly

WARNING: This page is about a different car, the 2025 Kia Soul. However, it is still accessible from the selected car via links, so may be relevant.
  1. Wrap tape around the driveshaft spline (TJ) to prevent damaging the boot.
  2. Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
    G15694860Courtesy of KIA MOTORS AMERICA, INC.
    G15694861Courtesy of KIA MOTORS AMERICA, INC.
  3. Add specified grease to the joint boot as much as it was wiped away at inspection.
  4. Install both boot bands.
  5. To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
    Transaxle Distance (L) mm (in.)
    LH side RH side
    MT 538.7 (21.2086) 844.3 (33.2401)
    CVT 528.7 (20.8149) 819.2 (33.2520)
    G15694862Courtesy of KIA MOTORS AMERICA, INC.
  6. Using the SST (0K495-C5000), secure the TJ boot bands.

    Clearance (A):  2.0 mm (0.0787 in.) or less

    G15694863Courtesy of KIA MOTORS AMERICA, INC.
    G15694864Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the front driveshaft.

    (Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")

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