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Home >> Kia >> 2024 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Dual Clutch Transmission Control System (PHEV) >> Position Sensor >> Removal And Installation >> Switch By Wire (SBW) >> Installation

Switch By Wire (SBW): Installation

Special Service Tool 

Tool Name/Number Illustration Description
Position sensor neutral fixed jig 0K427 - AT100
G15788318Courtesy of KIA MOTORS AMERICA, INC.
Used to align the neutral position when installing the position sensor
WARNING:
  • When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.
  • When working on the high voltage system or related components, be sure to observe and be aware of the "HIGH VOLTAGE SYSTEM GENERAL SAFETY INFORMATION AND CAUTION ". If not, it may cause serious accidents due to electric shock or short circuit.
  • When working on high voltage system, make sure to check the PERSONAL PROTECTIVE EQUIPMENT (PPE) and HIGH VOLTAGE SHUT-OFF PROCEDURES .
  1. Check that the position sensor is shifted to N.
    G15788319Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the position sensor (A).
    G15788320Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Lightly tighten the mounting bolts so that necessary adjustments can be made.
  3. Install the SST (0K427 - AT100).
    G15788321Courtesy of KIA MOTORS AMERICA, INC.
  4. Tighten the bolts (A) to the specified torque.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G15788322Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the SST (0K427 - AT100).
    G15788323Courtesy of KIA MOTORS AMERICA, INC.
  6. Connect the position sensor connector (A).
    G15788324Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the electronic shift actuator.

    (Refer to DCT Control System -  "ELECTRONIC SHIFT ACTUATOR ")