LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2023 >> Telluride EX X-Line >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System >> Alternator >> Disassembly & Reassembly >> Disassembly

Disassembly & Reassembly: Disassembly

  1. Remove the pulley cap (A).
    G15693127Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the pulley (A) after removing the nut.

    Tightening torque: 

    75.5 - 81.4 N.m (7.7 - 8.3 kgf.m, 55.7 - 60.0 lb.ft)

    G15693128Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the rear cover (A) after removing the nuts.

    Tightening torque: 

    3.0 - 4.4 N.m (0.31 - 0.45 kgf.m, 2.2 - 3.3 lb.ft, 26.9 - 39.1 lb.in)

    G15693129Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brush & regulator assembly (A) after removing the bolts.

    Tightening torque: 

    3.0 - 4.4 N.m (0.31 - 0.45 kgf.m, 2.2 - 3.3 lb.ft, 26.9 - 39.1 lb.in)

    G15693130Courtesy of KIA MOTORS AMERICA, INC.
  5. Dissolve the stator leads (A) with the solder.
    G15693131Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the rectifier assembly (A) after removing the bolts.

    Tightening torque: 

    4.5 - 5.5 N.m (0.46 - 0.56 kgf.m, 3.3 - 4.1 lb.ft, 39.9 - 48.6 lb.in)

    G15693132Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the front bracket (A).
    G15693133Courtesy of KIA MOTORS AMERICA, INC.
  8. Disassembly the alternator assembly.

    A: Rotor

    B: Stator

G15693134Courtesy of KIA MOTORS AMERICA, INC.