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Repair Procedures: Disassembly

  1. Loosen the flange nut (A) and disconnect the M-terminal on the magnet switch assembly (B).
    G13704510Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the screws (A), detach the magnet switch assembly (B).
    G13704511Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the through bolts (A).
    G13704512Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brush holder assembly (A), adjust washer (B), yoke (C), and armature (D).
    G13704513Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the gasket sheet (A).
    G13704514Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the lever rest (A).
    G13704515Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the satellite gear (A).
    G13704516Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the reducer assembly (A) and lever (B).
    G13704517Courtesy of KIA MOTORS AMERICA, INC.
  9. Press the stopper (A) using a socket (B).
    G13704518Courtesy of KIA MOTORS AMERICA, INC.
  10. After removing the stop ring (A) using stop ring pliers (B).
    G13704519Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the stopper (A), overrunning clutch (B), internal gear (C) and drive shaft (D).
    G13704520Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).
      G13704521Courtesy of KIA MOTORS AMERICA, INC.
  12. Reassembly is the reverse of disassembly.
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