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Home >> Kia >> 2022 >> K5 GT-Line, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Brake System) >> Master Cylinder >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2023 Kia K5. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the air cleaner assembly.

    G 1.6 T-GDI GAMMA ll (Refer to  Removal And Installation  ) 

    G 2.5 T-GDI THETA lll (Refer to  Removal And Installation  ) 

  3. Disconnect the brake fluid level sensor connector (A).
    NOTE: Check that the brake reservoir tank oil level sensor connector is properly installed. (Brake warning light turns on when not connected.)
    G13835154Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brake fluid from the master cylinder reservoir with a syringe.
    NOTE:
    • Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
    • Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
  5. Separate the brake tube (A) from the master cylinder by loosening the tube flare nut.
    NOTE:
    • Be careful of tap damage and chipping when removing the brake tube.
    • When mounting, pay attention to the position of the brake tube and correctly install the flare nut.

    Tightening torque: 

    18.6-22.6 N.m(1.9-2.3 kgf.m, 13.7-16.6 lb-ft)

    G13835155Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the master cylinder (A) after loosening the master cylinder nuts.

    Tightening torque: 

    9.8 -15.7 N.m (1.0 -1.6 kgf.m, 7.2 -11.5 lb-ft)

    G13835156Courtesy of KIA MOTORS AMERICA, INC.
  7. Separate the reservoir from the master cylinder after remove the screw (A).

    Tightening torque: 

    0.98 -1.47 N.m (0.1 - 0.15 kgf.m, 0.7 -1.08 lb-ft)

    G13835157Courtesy of KIA MOTORS AMERICA, INC.