LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2021 >> Telluride S, FWD >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Stabilizer Bar >> Repair Procedures >> Removal And Installation

Removal And Installation

  1. Remove the front wheel and tire.

    (Refer to Tires/Wheels - "WHEEL ")

  2. Disconnect the stabilizer link (A) from the front strut assembly by loosening the nut.

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13310830Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When loosening the nut, fix the outer hexagon of stabilizer bar link.
    • Be careful not to damage the stabilizer link boots.
  3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-2J100).
    1. Remove the split pin (A).
    2. Remove the castle nut (B).

      Tightening torque: 

      98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

      G13310831Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-2J100).
    G13310832Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the split pin (A).
  5. Remove the lower arm ball joint mounting bolt and nut (B).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13310833Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the front lower arm from the front knuckle using the SST (0K545-A9100).
    1. After removing bolts from the front knuckle, install and tighten the sub body bolt (A).
    2. Insert the sub body (B) between the front knuckle and the sub body bolt.
    3. Tighten the bolt (C) sub body to broaden the gap of the front knuckle.
      G13310834Courtesy of KIA MOTORS AMERICA, INC.
    4. Install the safe wire (A).
      G13310835Courtesy of KIA MOTORS AMERICA, INC.
    5. Install the main body (A) between the front strut and the lower arm.
      G13310836Courtesy of KIA MOTORS AMERICA, INC.
    6. To avoid the main body coming off, install a fixing clamp (A) beside the main body and then rotate the handle (B) clockwise until the clamp is fixed on the lower arm.
      G13310837Courtesy of KIA MOTORS AMERICA, INC.
    7. Tighten the main body bolt (A) slowly and remove the lower arm from the front knuckle.
    G13310838Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the bolt (A) and then remove the universal joint (B).

    Tightening torque: 

    32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb.ft)

    G13310839Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Always use a new bolt.
    • Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable.
    • Assemble so that the universal joint hole is inserted matching the cut surface of the pinion shaft.
    G13310840Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the engine room under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  9. Remove the roll rod bracket (A).

    Tightening torque: 

    Bolt (B):

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    Bolt (C):

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G13310841Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Always use a new bolt (B).
  10. Disconnect the front muffler rubber hanger (A).
    G13310842Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the sub frame (A) with a jack and then loosen the sub frame bolts and nuts.

    Tightening torque: 

    Bolts (B), Nuts (C): 44.1 - 58.8 N.m (4.5 - 6.0 kgf.m, 32.5 - 43.4 lb.ft)

    Bolts (D), Nuts (E): 176.6 - 196.2 N.m (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb.ft)

    G13310843Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the sub frame (A).
    G13310844Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the heat protector (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13310845Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the steering gear box (A) by loosening the bolts.

    Tightening torque 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G13310846Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the stabilizer bar (A) by loosening the bolts.

    Tightening torque 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G13310847Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the stabilizer links (A) by loosening the nuts.

    Tightening torque 

    98.0 - 117.6 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13310848Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When loosening the nut (A), fix the outer hexagon of stabilizer bar link.
    • Be careful not to damage the stabilizer link boots.
    G13310849Courtesy of KIA MOTORS AMERICA, INC.
  17. Install in the reverse order of removal.
  18. Check the wheel alignment.

    (Refer to Tires/Wheels - "ALIGNMENT ")

scientia non olet · About LEMON Manuals